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12 90 ... Removing and Installing/Replacing Electronics Box

IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection). (See 61 35 ... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) and 61 35 ... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) )

Necessary preliminary tasks: 

Release screws (1).

Slacken nut (2).

Lift out right end panel (3).

Installation: 

Ensure gasket (4) is correctly seated.

Fig 1: Lifting Out Right End Panel
G04751296Courtesy of BMW OF NORTH AMERICA, INC.

Unlock fasteners (1) from below and slide upwards approx. 10 mm.

Unlock locks (2) in direction of arrow.

Remove cover (3).

Fig 2: Removing Cover
G04751288Courtesy of BMW OF NORTH AMERICA, INC.

Lift out plug connection (2), fuse carrier (3) and wiring harness grommet (4) from electronics box (1).

Installation: 

Make sure wiring harness grommets (4) are correctly seated in electronics box (1).

Fig 3: Identifying Wiring Harness Grommets
G04751298Courtesy of BMW OF NORTH AMERICA, INC.

Unlock DME control unit at holders (1) and raise slightly.

Pull tab (3) in direction of arrow out of housing and disconnect plug connections (2) on DME control unit.

Fig 4: Pulling Tab Disconnecting Plug Connections On DME Control Unit
G04751299Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, press locking tabs (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 5: Pulling Contact Carrier Out Of Housing
G04751300Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, press locking tab (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 6: Pressing Locking Tab
G04748631Courtesy of BMW OF NORTH AMERICA, INC.

Unlock control unit carrier (2) at holder (1) and remove.

Remove DME control unit (3).

Fig 7: Removing DME Control Unit
G04751302Courtesy of BMW OF NORTH AMERICA, INC.

Unlock control unit carrier (2) at holder (1) and remove.

Fig 8: Identifying Control Unit Carrier & Holder
G04751303Courtesy of BMW OF NORTH AMERICA, INC.

Remove control unit carrier (1) from electronics box.

Fig 9: Identifying Control Unit Carrier From Electronics Box
G04751304Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Replacement: 

Modify water drain valve (2) and bump stop (3).

Fig 10: Identifying Water Drain Valve & Bump Stop
G04751305Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure gasket (1) is correctly seated on electronics box.

Fig 11: Identifying Electronics Box Gasket
G04740388Courtesy of BMW OF NORTH AMERICA, INC.


IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection). (See 61 35 ... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) and 61 35 ... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) )

Necessary preliminary tasks: 

Release screws (1).

Slacken nut (2).

Lift out right end panel (3).

Installation: 

Ensure gasket (4) is correctly seated.

Fig 1: Lifting Out Right End Panel
G04751296Courtesy of BMW OF NORTH AMERICA, INC.

Unlock fasteners (1) from below and slide upwards approx. 10 mm.

Unlock locks (2) in direction of arrow.

Remove cover (3).

Fig 2: Removing Cover
G04751288Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Unlock plug connection (2) in direction of arrow and disconnect.

Pull wiring harness grommet (5) out of electronics box and remove wiring harness (4).

Pull wiring harness grommet (3) out of electronics box and remove wiring harness with control unit carrier (6).

Installation: 

Make sure wiring harness grommets (3, 5) are correctly seated in electronics box.

Fig 3: Identifying Wiring Harness Grommets
G04751309Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, press locking tabs (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 4: Pulling Contact Carrier Out Of Housing
G04751300Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, press locking tab (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 5: Pulling Contact Carrier Out Of Housing
G04748631Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Replacement: 

Modify water drain valve (2) and bump stop (3).

Fig 6: Identifying Water Drain Valve & Bump Stop
G04751305Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure gasket (1) is correctly seated on electronics box.

Fig 7: Identifying Electronics Box Gasket
G04740388Courtesy of BMW OF NORTH AMERICA, INC.