61 13... Special tools for wiring harness repairs

Special tools required: 

• 12 1 080 
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230 
• 61 0 300
• 61 0 400 
• 61 1 190
• 61 4 320
• 61 9 041
• 61 9 044

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• OPENING PLUG HOUSINGS AND REMOVING CONTACTS  of different plug systems

Cutting to length and stripping insulation from cables: 

Handling: 

• CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 
  Fig 2: Identifying Special Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• special tool 61 4 320 

1. Tool without crimping head
2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
4. Crimping head (CRIMPING MQS CONTACTS) 
5. Crimping head (CRIMPING MPQ CONTACTS) 
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head
   Fig 3: Identifying Special Tool Kit

   Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver
  Fig 5: Identifying Special Tool (61 9 041) And (61 9 044)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²  :

• special tool 12 1 080 

Handling: 

• CRIMPING STOP PARTS (CONTACTS) 
  Fig 6: Identifying Repair Kit

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• special tool 61 1 190 

Handling: 

• REPAIRING RIBBON CABLES 
  Fig 7: Identifying Special Tool

  Courtesy of BMW OF NORTH AMERICA, INC.