61 13 Special Tools For Wiring Harness Repairs

Special tools required: 

• 12 1 080 
• 61 0 200 
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 300 
• 61 0 400 
• 61 1 190 
• 61 4 320 
• 61 9 041 
• 61 9 044 

Repair range, vehicle electrical system: 

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• Opening plug housings and removing contacts  of different plug systems. See 61 13 OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Cutting to length and stripping insulation from cables: 

Handling: 

• Cutting to length and stripping insulation from cables  . See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .
  Fig 2: Identifying Cutting Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• Special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head (stripping insulation and cutting fiber-optic cables to length  )
  3. Crimping head (crimping fiber-optic cable contacts  )
  4. Crimping head (crimping MQS contacts  )
  5. Crimping head (crimping MPQ contacts  )
  6. Replacement blade (face-cutting fiber-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head (SI 2 04 06 293  )
     Fig 3: Identifying Crimping Stop Parts (Small Contacts)

     Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver 
  Fig 5: Identifying Special Tool 61 9 041 And 61 9 044

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

• Special tool 12 1 080 

Handling: 

• Crimping stop parts (contacts)  . See 61 13 CRIMPING STOP PARTS .
  Fig 6: Identifying Repair Kit For Ignition Cables

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• Special tool 61 1 190 

Handling: 

• Repairing ribbon cables 
  Fig 7: Identifying Special Tool 61 1 190

  Courtesy of BMW OF NORTH AMERICA, INC.