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41 11 043 Front Left Engine Support Section Replacement

Read contents of BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

Place vehicle on straightening bench.

Following new body parts are required (refer to ELECTRONIC PARTS CATALOGUE ETK ):

Mark severance cut (1) in accordance with measurement a and cut engine carrier.

IMPORTANT: Cut outer metal sheet only.

Measurement a=130 mm from front edge of sleeve

Installation: 

Weld in REINFORCING PANELS  at all severance cuts.

Fig 2: Identifying Engine Support Front Edge Sleeve Dimension
G09850149Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 3: Identifying Engine Support Weld Joints Areas
G04726810Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 4: Identifying Engine Support Weld Joints Areas
G04726811Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

Mark new part in accordance with severance cut on car and cut.

Open weld joints in areas (1) on both sides.

Open weld joints in area (2).

Detach remainder of reinforcement from engine carrier.

Fig 5: Identifying Engine Carrier Weld Joints Areas On Both Sides
G04726812Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part 

Open weld joints in areas (1).

Take off holder.

Fig 6: Identifying Wheel Arch Bracket Welded Connections Areas
G09850171Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Fig 7: Identifying Engine Universal Mount
G04726814Courtesy of BMW OF NORTH AMERICA, INC.

Weld new part in area (1) with additional MAG weld seams.

Fig 8: Identifying MAG Weld Seams Area
G04752175Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Position bracket for diagonal strut (2) and weld in area (1).

Fig 9: Identifying Diagonal Strut Bracket And Weld Area
G04752188Courtesy of BMW OF NORTH AMERICA, INC.