61 13... Special tools for wiring harness repairs

Special tools required: 

• 12 1 080
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 300
• 61 0 400
• 61 1 190
• 61 4 320
• 61 9 041
• 61 9 044

Repair range, vehicle electrical system 

Release and press-out tool 

• Special tool 61 0 300

Handling: 

• OPENING PLUG HOUSINGS AND REMOVING CONTACTS  of different plug systems
Fig 1: Identifying Special Tools For Wiring Harness Repairs
Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables 

Handling: 

• CUTTING CABLES TO LENGTH AND STRIP INSULATION 
  Fig 2: Identifying Crimping Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) 

• Special tool 61 4 320
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
  4. Crimping head (CRIMPING MQS CONTACTS) 
  5. Crimping head (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head
     Fig 3: Identifying Crimping Stop Parts

     Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) 

• Special tool 61 0 200 (crimping set)
• Special tool 61 0 210 (matrix set
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)

Handling: 

Crimping antenna elbow plugs 

• Special tool 61 9 041 (pliers)
• Special tool 61 9 044 (matrix)

Handling: 

• Antenna elbow plug on radio receiver
  Fig 5: Identifying Special Tool (Pliers And Matrix)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm 2 

• Special tool 12 1 080

Handling: 

• CRIMPING STOP PARTS (CONTACTS) 
  Fig 6: Identifying Repair Kit For Ignition Cables And Crimping Fan Connector

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables 

• Special tool 61 1 190

Handling: 

• REPAIRING RIBBON CABLES 
  Fig 7: Identifying Special Tool (61 1 190)

  Courtesy of BMW OF NORTH AMERICA, INC.