41 00... Reinforcement Plate (Bonded)

In the case of a partial replacement piece, a body component is cut at a point described in the repair instructions.

A reinforcement plate is bonded in to ensure sufficient strength.

Observe notes on REPAIR STAGE 2 .

Mark component in accordance with measurement a and cut.

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Preparation of new part: 

Cut new part (1) in accordance with cut on vehicle and if necessary adjust to fit with straightening attachment or universal mount.

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Make reinforcement plate (1) from trim of new part (2).

Length of reinforcement plate is 80 mm.

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Slide reinforcement plate (1) half-way into component on body and fasten with 2 self-tapping screws (2).

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Adjust new part (1) to fit and set 4.3 mm dia. bore holes (2).

Remove new part again.

Release self-tapping screws (3).

Remove reinforcement plate.

Drill out bore holes (3) for screws to 4.3 mm dia.

Deburr all bore holes.

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Installing reinforcement plate 

Clean all  bonding surfaces with cleaning agent R1.

Apply adhesive (1) to reinforcement plate bonding surface.

Carefully slide reinforcement plate half-way into body component (2).

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Rivet reinforcement plate (1) up to half-way with blind rivets N3 (2).

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Apply adhesive (1) to reinforcement plate bonding surface.

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Install new part (1) with straightening attachment or universal mount and rivet with blind rivets N3 (2).

After adhesive has hardened, flatten adhesive area and seal blind rivets.

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