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32 41... Replacing Pressure Line For Dynamic Drive (Part 1) (M57T2)

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin!
RISK OF INJURY if oil comes into contact with eyes and skin!
IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.
Close off pipe connections with plugs.
IMPORTANT: It is essential to adhere to conditions of absolute cleanliness when working on the fuel system.
  • Do not allow any dirt particles or foreign bodies to get into the system
  • Use only fluff-free cloths
  • Remove all traces of dirt before removing pipes or individual components
  • Seal all fuel system openings with protective caps

Recycling:

Catch and dispose of escaping fuel.

Catch and dispose of hydraulic fluid in a suitable container.

Necessary preliminary tasks: 

Open cover.

Release nut and remove battery positive lead (1) from battery positive terminal.

Fig 1: Identifying Battery Positive Lead
G04793923Courtesy of BMW OF NORTH AMERICA, INC.

Release banjo bolt (1) and disconnect pressure line (2).

Seal pressure line and power steering pump connection with suitable sealing plugs.

Picture shows E70!

Installation: 

Replace all sealing rings.

Make sure pressure line is laid without tension and with sufficient spacing to adjoining components.

Tightening torque: 32 41 9AZ .

Fig 2: Pressure Line And Banjo Bolt
G09959045Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts (1) and remove bracket (2) from left engine support arm.

Installation: 

Make sure pressure line is laid without tension and with sufficient spacing to adjoining components.

Tightening torque: 32 41 12AZ .

Fig 3: Bracket And Bolts
G09959046Courtesy of BMW OF NORTH AMERICA, INC.

Release banjo bolt (1).

From build date 10/08, release hexagon socket bolts from flange (1).

Tightening torque: 32 41 11AZ (banjo bolt).

Tightening torque: 32 41 16AZ (hexagon socket bolts).

Seal pressure lines with suitable sealing plugs.

Release nuts (2) and remove pressure line (3) in upward direction.

Installation: 

Replace self-locking nuts.

Make sure pressure line is laid without tension and with sufficient spacing to adjoining components.

Tightening torque: 32 41 7AZ (nuts).

Fig 4: Hexagon Socket Bolts From Flange And Pressure Line
G09959047Courtesy of BMW OF NORTH AMERICA, INC.

After installation: