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61 13... Special tools for wiring harness repairs

Special tools required:

61 0 300
61 0 400
61 1 100
61 4 320
61 0 200
61 0 210
61 0 220
61 0 230
61 0 240

Fig 1: Identifying Special Tools Kit

G04727459

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool:

Special tool61 0 300
Special tool 61 0 400 (MINI N12/N14)
Special tool 61 1 100 (engine)

Handling:

See NOTES FOR OPENING CONTACTS AND LOCKS OF DIFFERENT PLUG CONTACT SYSTEMS

Fig 2: Identifying Special Tools Kit

G04727496

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Wire stripper MultiStrip10

Handling:

CUTTING CABLES TO LENGTH AND STRIP INSULATION

Fig 3: Identifying Wire Stripper

G04727463

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 4: Identifying Crimping Stop Parts (Small Contacts) And Butt Connectors

G04727498

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors:

Special tool 61 4 320

Tool without crimping head
Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS)
Crimping head (CRIMPING MQS CONTACTS)
Crimping head (CRIMPING MPQ CONTACTS)
Replacement blade (face-cutting fibre-optic cables)
Replacement blade with tool (insulation stripping unit)
Universal crimping head

Crimping stop parts (large contacts) and butt connectors:

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set SLK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230(matrix set MAK 8/DFK4)
Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Fig 5: Identifying Crimping Tool (610200)

G04727499

Courtesy of BMW OF NORTH AMERICA, INC.