September 30: LEMON manuals is back up on a temporary server! Slowness is possible
General Orphan Data (1 Of 2)
- Disassembling all special tools
- Removing the engine from assembly jig
- Remove engine from assembly stand
- Removing engine
- Removing the engine from the assembly jig
- Install engine
- Draining the motor oil
- Topping up the motor oil
- Securing the crankcase with the engine bridge
- Installing the engine on the assembly stand
- Installing the engine on the assembly jig
- Installing the engine block on the assembly jig
- Prepare the assembly jig
- Releasing the engine bridge from the crankcase
- Turning the engine on the vibration damper
- Remove the heat shield at the cylinder head
- Installing the heat shield on the cylinder head
- Releasing the oil drain plug
- Remove oil sump
- Removing the oil deflector
- Removing the oil deflector (engine installed)
- Tightening the oil drain plug
- Refitting sump
- Installing the oil deflector
- Installing the oil deflector (engine installed)
- Removing the magnet wheel
- Remove rear timing case cover
- Installing the magnet wheel
- Installing the rear timing case cover
- Installing the front crankshaft seal
- Removing flywheel
- Installing the flywheel
- Disassemble the special tool 2 288 380
- Preload timing chain
- Blocking engine in TDC firing position
- Blocking the camshafts
- Blocking the crankshaft in the TDC firing position of the first cylinder (automatic transmission)
- Blocking the crankshaft in the TDC firing position of cylinder 1
- Remove both actuators (engine removed)
- Install both actuators (engine removed)
- Remove torsion springs
- Installing torsion springs
- Checking the position of the intake camshaft
- Check the position of the intake camshaft at cylinder 3 and 4
- Adjusting the eccentric shaft to minimum lift
- Detach oil supply line from the engine block
- Securing the oil feed line to the engine block
- Remove the rear section of the coolant return line (front section is removed)
- Install the rear section of the coolant return line (front section removed)
- Removing all ignition coils
- Releasing the service opening in sound insulation on top of engine
- Installing all ignition coils
- Mounting the service opening in the sound insulation on top of the engine
- Removing engine wiring harness for sensor system 2
- Installing the engine wiring harness for sensor system 2
- Attach the control unit holder
- Prepare for the installation of the high pressure pump
- Remove charge air line
- Install charge air line
- Detaching the charge air line from the throttle body
- Fasten charge air line to the throttle body
- Partially removing the fuel filler pipe
- Partially installing the fuel filler pipe
- Removing the clutch master cylinder
- Installing the clutch master cylinder
- Removing the right engine mount holder
- Installing the right engine mount holder
- Releasing the prop shaft from the rear axle differential
- Releasing central mount of the prop shaft
- Securing the propeller shaft on the rear axle differential
- Attach the central mount of the prop shaft
- Checking the oil level of the transfer box with the diagnostic system
- Removing the rear heat shield
- Remove rear brake rotor
- Remove storage compartment
- If installed: removing lashing rail, right
- If installed: Remove the lashing rail
- Remove rear brake pads
- Installing the rear heat shield
- Installing the rear brake disc
- Install storage compartment
- Install exhaust system
- If installed: Installing the right lashing rail
- If installed: Install lashing rail
- Installing rear brake pads
- Measuring the ride height of rear axle and adjusting the normal position
- Disconnecting plug connections of the wheel speed sensor
- Disconnect the plug connection of the ride height sensor
- Releasing the brake caliper
- Loosening the brake caliper, left and right
- Release the cable of the wheel RPM sensor
- Releasing wheel speed sensor from the wheel carrier
- Inserting the wheel speed sensor connector
- Connect the connector of the ride height sensor
- Securing the brake caliper
- Attaching the brake caliper on the left and right
- Secure the cable of the wheel RPM sensor
- Mounting the wheel speed sensor to the wheel carrier
- Mounting the special tool
- Remove the special tool
- Lowering rear axle differential
- Pulling the left or right output shaft out from the rear axle differential
- Releasing and lowering the rear axle differential
- Releasing the wiring harness from the M Sport differential
- Lifting the rear axle differential
- Inserting the left or right output shaft in the rear axle differential
- Lifting and securing the rear axle differential
- Attaching the wiring harness to the M Sport differential
- If programming/coding has failed: Reading data from rear axle differential
- For replacement (bevel gears or servomotor): Carrying out the "Delete wear data" service function
- When replacing (control unit): Performing service function "self-locking differential control unit replacement"
- Loosen the output shaft from the wheel bearing
- Detaching the output shafts from the rear axle differential
- Releasing the right or left output shaft from the rear axle differential
- Secure output shafts on the rear axle differential
- Attaching the output shaft, right or left, at the rear axle differential
- For reusing: Checking the output shaft and replacing the circlip
- Fasten the output shaft on the wheel bearing
- Preparing the special tool
- Positioning the special tool on the rear axle support
- Lowering the special tool
- Removing the cover of the right camber control arm
- Remove the cover of the camber control arm on the left or right
- Install the cover of the right camber control arm
- Installing the cover panel of the thrust rod on the right and left
- Install the cover of the camber control arm on the left or right
- Tightening the screw connections on the wheel carrier
- Tightening the screw connections on the control arm
- Releasing the control link from the wheel carrier
- Releasing the camber control arm from the wheel carrier
- Releasing the camber control arm and the trailing arm from the wheel carrier
- Attaching the control link to the wheel carrier
- Fastening the camber control arm on the wheel carrier
- Attaching the camber control arm and trailing arm to the wheel carrier
- Removing the spring strut shock absorber
- Installing the spring strut shock absorber
- Prepare the spring tensioner
- Tension the coil spring
- Relieving tension on coil spring
- Loosening the anti-roll bar link on the left and right from the anti-roll bar
- Loosening the anti-roll bar link from the anti-roll bar
- Securing the anti-roll bar link on the left and right to the anti-roll bar
- Securing the anti-roll bar link to the anti-roll bar
- Remove the brake pedal tensioner
- Install brake pedal tensioner
- Preparing the brake test
- Distinguishing the calipers from different manufacturers
- Remove rear brake guard plate
- Mount rear brake guard plate
- Removing the tandem brake master cylinder
- Installing the tandem brake master cylinder
- Prepare for the installation of the tandem brake master cylinder
- Remove brake booster
- Removing the expansion tank (vehicles with manual transmission)
- Install brake booster
- Install expansion tank (vehicles with manual transmission)
- Prepare for the installation of the brake booster
- Remove hydraulic unit
- Installing the hydraulic unit
- DSC unit start-up/driving dynamics sensor adjustment/control unit programming
- Connecting the diagnostic system/executing the service functions
- Removing the wheel
- Remove rear left or right wheel
- Mounting the wheel
- Clean the contact surfaces between the brake disc and the wheel rim
- Fill/inflate tire
- Optimizing the tire bead fit
- Observe the notes on mounting RSCs
- Preparing the tires for disassembly
- Notes on mounting tires
- Prepare the tires for disassembly
- Release the right ride height sensor
- Install the rear ride height sensor
- Program/encode the VDP control unit
- Supplying the new parts required
- Cut the threads
- Remove flap for fuel filler neck
- Install flap for fuel filler neck
- Install the right front-end strut
- Removing left and right side trim
- Removing the reinforcement on the bumper cover
- Removing the reinforcement on the left and right bumper cover
- Installing left and right side trim
- Installing the reinforcement on the bumper cover
- Installing the reinforcement on the left and right bumper cover
- Partially releasing the front left bumper cover on the side panel
- Installing bumper cover, front left, to side panel
- Partially detaching bumper cover, right front, at side panel
- Installing the front right bumper cover on the side panel
- Remove front ornamental grille
- Install front ornamental grille
- Remove the center console trim
- Removing the coat hook
- Removing counter supports for sun visor on left and right
- Removing the left and right sun visor
- Installing the center console trim
- Installing coat hook
- Installing counter supports for the sun visor on left and right
- Installing the left and right sun visors
- Initializing rain, light and solar sensor
- Removing the gutter strip on the right of the windshield
- Installing the gutter strip on the right of the windshield
- Disconnect the plug connection on the rain-light-solar-condensation sensor
- Connecting connector to the rain-light-solar-condensation sensor
- Required new parts/consumables
- Removing the mirror triangle cover
- Completely removing the front right door trim panel
- Mounting mirror triangle cover
- Completely installing the right front door trim panel
- Removing the B-pillar trim panel at the bottom left and right
- Removing the side trim panel in the footwell on the A-pillar on the left and right
- Removing right C-pillar trim panel
- Remove the lower D-pillar trim panel
- Remove both lower D-pillar trim panels
- Remove both D-pillar trim panels
- Remove right C-pillar trim panel left and right
- Removing the lower right D-pillar trim panel
- Remove A-pillar trim panel on the left and right
- Remove the top left and right B-pillar trim panels partially
- Install the bottom left and right B-pillar trim panel
- Installing the side trim panel in the footwell at the A-pillar, to the left and right
- Installing the right C-pillar trim panel
- Installing the bottom D-pillar trim panel
- Installing both bottom D-pillar trim panels
- Installing both D-pillar trim panels
- Installing the left and right C-pillar trim panel
- Installing the bottom right D-pillar trim panel
- Installing left and right A-pillar trim panel
- Partially install the B-pillar trim panels at the top left and right
- Lower the headlining on the left or right
- Install the headlining on the left or right
- Partially removing headlining
- Partially installing the headlining
- Remove decorative strip on dashboard at center
- Remove footwell trim panel on the right
- Remove the side panel on the right dashboard
- Remove the side panel on the left dashboard
- Install decorative strip on center of dashboard
- Install right footwell trim
- Install the side panel on dashboard on the right
- Install the side panel on left dashboard
- Remove cover from seat belt finisher strip
- Remove the cover in the right seat belt finisher strip
- Removing the front right door sill cover strip
- Removing rear door sill cover strip on left and right
- Removing front door sill cover strip on left and right
- Removing the right luggage compartment
- Removing the storage tray
- Removing both covers for luggage compartment
- Removing both seat belt finisher strip covers
- Removing the trim panels of the luggage compartment capping, left and right
- Remove the cover for the luggage compartment on the right
- Remove both luggage compartments
- Remove the flap in the luggage compartment trim panel
- Removing both trims of luggage compartment
- Removing rear deck
- Remove cover for luggage compartment
- Removing the left and right flaps from the luggage compartment trim panel
- Installing the cover of the seat belt finisher strip
- Installing the front right door sill cover strip
- Installing the door sill cover strip on the rear left and right
- Installing door sill cover strip at front left and right
- Install right seat belt finisher strip cover
- Installing the storage tray
- Installing both luggage compartment covers
- Installing both covers of seat belt finisher strip
- Installing both trim panels of the luggage compartment
- Install the cover for the luggage compartment on the right
- Installing both luggage compartment cappings
- Installing the flap into the luggage compartment trim panel
- Installing the left and right flap in the luggage compartment trim panel
- Installing the rear storage shelf
- Installing cover for luggage compartment
- Installing the trim panels of the luggage compartment capping, left and right
- Remove both trim pieces for the rear window frame
- Removing trim from the water channel
- Install both trim pieces for the rear window frame
- Installing the trim in the water channel on the left and right
- If installed: Remove right or left torsion strut
- If installed: Install the torsion strut on the right or left
- Remove air duct
- Remove right front-end strut
- Install air duct
- Remove the right tension strut on the shock tower
- Remove front right wheel arch trim
- Remove the front right wheel arch cover front section
- Remove rear section of the front right wheel arch cover
- Remove the right door sill trim panel
- Remove the side sill trim panel to the left and right
- Partially remove the front section of the front wheel arch cover
- Partially removing the front wheel arch trim
- Partially removing the left and front right wheel arch trim
- Partly removing the front sections of both wheel arch covers at the front
- Removing the front lower wheel arch cover
- Install the tension strut on the right shock tower
- Install right door sill trim panel
- Installing wheel arch trim, front right
- Install rear section of the front right wheel arch cover
- Install the side sill trim panel on the left and right
- Partially install the front section of the front wheel arch cover
- Partly install the front wheel arch trim
- Partially installing the left and right front wheel arch trim
- Partly installing the front sections of both wheel arch covers at the front
- Installing the front bottom wheel arch cover
- Removing the tank cover
- Installing tank cover
- Checking the front seat for damage
- Adjust the front passenger seat
- For continuing work on the front seat: Mount front seat on universal seat mount and connect to wiring harness if necessary
- After continuing work on the front seat: Disconnect front seat from the wiring harness of the vehicle and remove it from the universal seat mount
- Remove thigh support
- Removing the seat cover with the cushion for the front seat
- Install thigh support
- Fitting the seat cover with the cushion for the front seat
- Installing the guide sleeve for the front head restraint
- Installing the seat cover with cushion for the driver's seat
- Removing inner cover from the front seat
- Removing seat cover with cushion for driver's seat
- Installing the inner cover on the front seat
- Removing the backrest cover with the cushion
- Installing the backrest covering with the cushion
- Remove the backrest side section from the right rear seat backrest
- Removing both backrest side sections on the rear seat backrest
- Install the backrest side section on right rear seat backrest
- Installing both backrest side sections on the rear seat backrest
- Removing left and right backrest side section
- Removing the guide sleeve for the rear head restraint
- Installing the left and right backrest side section
- Installing the guide sleeve for the rear head restraint
- Removing the trim from the rear center armrest
- Remove center rear seat belt finisher strip
- Installing the trim on the rear center armrest
- Installing the rear center seat belt finisher strip
- Remove guide sleeve for the head restraint
- Initializing the glass slide/tilt sunroof
- Check the roller sunblind and the glass roof for function
- Staking out FZD
- Connecting the roof function center (FZD)
- Processing the LED headlight service test module
- Encode/program control unit(s)
- Deactivating the 48 V electrical system
- Register battery change
- Disconnect the positive battery cable of the 48-V battery
- Clamping the positive battery cable of the 48-V battery
- Check the vent holes of the battery
- Activating the 48 V electrical system
- If installed: Removing shift paddle for automatic transmission
- Removing trim panels on the operating facility in the center console
- If installed: Installing the shift paddle for the automatic transmission
- Installing the trims on the operating facility in the center console
- Removing the jet chain partially
- Installing jet chain partially
- Seal all vents on the headlight
- Open all vents on headlight
- When replacing laser headlights: Program/Encode the integrated laser control unit
- Removing left rear reflector
- Removing right rear reflector
- Install left rear reflector
- Installing right rear reflector
- Removing the trunk lid light
- Removing both luggage compartment lamps
- Removing the luggage compartment lamp in the right luggage compartment
- Remove both vanity mirror lights
- Installing the trunk lid light
- Installing both luggage compartment lamps
- Installing luggage compartment lamp in right luggage compartment
- Install both vanity mirror lights
- Addressing the LED module
- Vehicles with airbag module: Remove knee airbag
- Vehicles with airbag module: Install knee airbag
- Addressing the controller drive
- Enter the installation position of the damper motor
- Extend auxiliary heater with holder
- Install auxiliary heater with holder
- Remove the coolant pipe below
- Remove top coolant pipe
- Installing the lower coolant tube
- Installing the coolant tube at the top
- Removing the kinematics at the bottom left
- Install the kinematics at the bottom left
- Running in the new air conditioning compressor
- Remove the speaker trim for the central bass
- Dismantling holder of the audio amplifier
- Remove both speaker trim pieces for the central bass
- Install the speaker trim for the central bass
- Installing holder of the audio amplifier
- Install both speaker trim pieces for the central bass
- Installing the correct navigation map
- Importing the Service history
- Adjust the sensors for the driving dynamics
- Additional work after the installation/replacement
- Calibrate KAFAS camera
- Check the representation of the vehicle in the CID
- Initializing the electrical seat adjustment drives
- Remove warning triangle
- Installing the warning triangle
- Partially releasing the backrest covering with cushion
- Carrying out a system check of the telematics control module emergency battery
- Ride height sensors
- Vertical dynamics platform
- Pinchweld scraper set
- Vacuum lifting tool, Hazet
- Wire pull handle with suction element
- Wire starter for window final assembly
- Dashboard protection for vehicle window removal
- Cord for separating adhesions
- "Spider" dismantling system for bonded glazing
- Products for the repair of steel
- Products for the repair of aluminum
- Smart Repair for pressing out dents
- Wiring harness repair kit 4.0 (61 13 4 470 939) and associated special tools
- New main number for the antistatic mat
- New crimping pliers and interchangeable dies All
- New universal crimping die All
- Recoding of spare parts (housings and contacts) from "Repair set 4 for vehicle electrical system" All
- Note on the Dealer Equipment Catalog
- Crimping tool for repairing the coaxial line RTK031
- If fitted: Remove the surface protection
- If part of the accessories kit package: Charge the BMW display key
- If part of the accessories kit package: Place the radio remote control in the center console
- Installing accessory items
- For winter tires: Attach the label for top speed
- Top off the washer fluid for the washer system
- Checking the tire settings in the CID (only in versions with a Tire Pressure Monitor SA2VB)
- Checking the vehicle for transportation damage
- Checking tire inflation pressure (only while using tire pressure monitor SA2VB)
- Checking the tire pressure and resetting the Tire Pressure Monitor
- Transferring service history
- Clean vehicle
- Enclosing documents
- Removing the ignition coil of the first cylinder
- Install the ignition coil of the first cylinder
- Replacement: Adjusting the exhaust gas pressure sensor
- Measure vehicle ride height
- Shifting vehicle into design position
- Bringing the vehicle to the normal position
- Preliminary work before wheel alignment
- Removing the wheel alignment equipment
- Remove complete exhaust system
- Installing the complete exhaust system
- If installed: Removing the vibration absorber
- If installed: installing vibration absorber
- Releasing and lowering the rear axle differential (with GHAS)
- Raise rear axle differential and secure (with GHAS)
- For replacement (rear axle differential): Run the "characteristic curve correction values" service function (exception: not required for ALPINA vehicles and lead type CX53)
- Install rear left or right wheel
- If installed: Fit all the hubcaps (only in cast aluminum styling 842)
- Removing mount of hood seal on the left and right
- Certification of
- Removing the lid for the air inlet on the left and right
- Installing the lid for air inlet on left and right
- Remove the cover of the engine compartment at the rear left
- Removing the covers for the interior rearview mirror
- Installing the covers for the interior rearview mirror
- Removing complete front left door trim panel
- Installing complete front left door trim panel
- Installing the luggage compartment, right
- Installing mount of hood seal on the left and right
- Removing the left and right front seat
- Install the left and right front seat
- Removing the front head restraint on the left and right
- Installing front left and right head restraints
- Remove the backrest cover with the upholstery for the front seat
- Installing the backrest covering with the cushion for the front seat
- Removing left air duct
- Installing left air duct
- Removing the speaker trim at the dashboard
- Installing the speaker trim at the dashboard
- Remove the drive for the roller sunblind
- Install the drive for the roller sunblind
- Remove the adapter for rear bumper cover
- Installing the adapter for the rear bumper cover
- Removing the front brake anchor plate
- Mount the front caliper carrier
- Removing the front brake caliper (braking system remains closed)
- Installing the front brake caliper (braking system remains closed)
- Connect the bleeder unit for brake fluid (top up brake fluid)
- Install the cover of the engine compartment on the rear left
- After EMF actuator replacement: putting electromechanical holding brake into operation
- DSC unit start-up/driving dynamics sensor adjustment
- Installing the rear left wheel
- Prepare the removal of the EMF actuator
- Program/encode the optional equipment system (SAS)