Schematic Reference: Evaporative Emissions (EVAP) Hose Routing Diagram Connector End View Reference: Powertrain Control Module (PCM) Connector End Views
or Engine Controls Connector End Views |
| 1 |
Did you perform the Diagnostic System Check - Vehicle? |
- |
Go to Step 2 |
Go to Diagnostic System Check - Vehicle
in Vehicle DTC Information |
| 2 |
- Inspect the evaporative emission (EVAP) system for the following conditions:
- Loose, missing or damaged service port Schrader valve
- Loose, incorrect, missing or damaged fuel fill cap
- A damaged EVAP canister purge solenoid valve
- Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle
in General Information.
- Inspect the EVAP system for the following conditions:
- Disconnected, improperly routed, kinked or damaged EVAP pipes and hoses
- A damaged EVAP canister vent solenoid valve or EVAP canister
Did you find and correct the condition? |
- |
Go to Step 21 |
Go to Step 3 |
| 3 |
IMPORTANT:
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
- Turn OFF the ignition.
- Connect the J 41413-200
Evaporative Emissions System Tester (EEST) power supply clips to a known good 12-volt source.
- Turn the nitrogen/smoke valve to nitrogen.
- Connect the nitrogen/smoke hose to the 0.5 mm (0.20 in) test orifice on the bottom-front of the J 41413-200
.
- Use the remote switch to activate the J 41413-200
.
- Align the red flag on the flow meter with the floating indicator. Use the remote switch to de-activate the J 41413-200
.
- Install the J 41415-40
Fuel Tank Cap Adapter to the fuel fill pipe. See Special Tools
.
- Install the fuel fill cap to the J 41415-40
. See Special Tools
.
- Remove the nitrogen/smoke hose from the test orifice and install the hose onto the J 41415-40
. See Special Tools
.
- Turn ON the ignition, with the engine OFF.
- Command the EVAP vent solenoid closed with a scan tool.
- Use the remote switch to introduce nitrogen and fill the EVAP system until the floating indicator stabilizes.
- Compare the flow meter's stable floating indicator position to the red flag.
Is the floating indicator below the red flag? |
- |
Go to Step 6 |
Go to Step 4 |
| 4 |
IMPORTANT:
Ensure that the vehicle underbody temperature is similar to the ambient temperature and allow the surrounding air to stabilize before starting the diagnostic procedure. System flow will be less with higher temperatures.
- Turn OFF the ignition.
- Connect the J 41413-200
Evaporative Emissions System Tester (EEST) power supply clips to a known good 12-volt source.
- Install the J 41415-40
Fuel Tank Cap Adapter to the fuel fill pipe. See Special Tools
.
- Connect the J 41413-200
nitrogen/smoke supply hose to the J 41415-40
. See Special Tools
.
- Turn ON the ignition, with the engine OFF
- Command the EVAP canister vent solenoid valve closed with a scan tool.
- Turn the nitrogen/smoke valve on the J 41413-200
control panel to SMOKE.
- Introduce smoke into the EVAP system with the remote switch.
- Open the EVAP service port with the J 41413-VLV
EVAP Port Vent Fitting.
- Remove the J 41413-VLV
once smoke is observed.
- Continue to introduce smoke into the EVAP system for an additional 60 seconds.
- Inspect the entire EVAP system for exiting smoke with the J 41413-SPT
High Intensity White Light.
- Continue to introduce smoke at 15 second intervals until the leak source has been located.
Did you locate and repair a leak source? |
- |
Go to Step 16 |
Go to Step 5 |
| 5 |
- Disconnect the J 41415-40
from the fuel fill pipe. See Special Tools
.
- Install the fuel fill cap to the fuel fill pipe.
- Connect the J 41413-200
nitrogen/smoke supply hose to the EVAP service port.
- Introduce smoke into the EVAP system with the remote switch.
- Inspect the entire EVAP system for exiting smoke with the J 41413-SPT
.
- Continue to introduce smoke at 15 second intervals until the leak source has been located.
Did you locate and repair a leak source? |
- |
Go to Step 21 |
Go to Step 6 |
| 6 |
- Stop introducing smoke with the remote switch.
- Install the J 41415-40
to the fuel fill pipe. See Special Tools
.
- Connect the J 41413-200
nitrogen/smoke supply hose and vehicle fuel fill cap to the J 41415-40
. See Special Tools
.
- Command the EVAP canister vent solenoid valve open with a scan tool.
- Compare the fuel tank pressure sensor parameter with a scan tool to the J 41413-200
pressure/vacuum gage.
Is the difference between the two gages less than the specified value? |
1 in H2O |
Go to Step 7 |
Go to Step 16 |
| 7 |
- Seal the EVAP system using the EVAP Purge/Seal function with a scan tool.
- Turn the nitrogen/smoke valve on the J 41413-200
control panel to NITROGEN.
- Pressurize the EVAP system to the first specified value with the J 41413-200
.
- Observe the fuel tank pressure sensor parameter with a scan tool.
Is the fuel tank pressure sensor parameter more than the second specified value? |
10 in H2O 5 in H2O |
Go to Step 8 |
Go to Step 16 |
| 8 |
- Stop introducing nitrogen into the EVAP system with the remote switch.
- Increase the EVAP canister purge solenoid valve to 100 percent.
- Observe the fuel tank pressure sensor parameter with a scan tool.
Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 9 |
Go to Step 11 |
| 9 |
- Connect the nitrogen/smoke hose to the EVAP service port.
- Remove the J 41415-40
. See Special Tools
.
- Install the fuel fill cap to the fuel fill pipe.
- Start the engine.
- Allow the engine to idle.
- Use the purge/seal function to seal the system with a scan tool.
- Command the EVAP purge solenoid to 30 percent.
- Observe the vacuum/pressure gage on the J 41413-200
and the FTP parameter on the scan tool.
- Allow the vacuum to increase on the gage of the J 41413-200
until it reaches approximately 16 in H2O.
- Use the purge/seal function to seal the system with a scan tool.
Is the FTP parameter on the scan tool within the specified value of the vacuum/pressure gage on the J 41413-200
until the vacuum reached the abort limit on a scan tool? |
1 in H2O |
Go to Step 10 |
Go to Step 16 |
| 10 |
Did the FTP parameter on a scan tool display more than the specified value? |
3.2 V |
Go to Diagnostic Aids |
Go to Step 16 |
| 11 |
Disconnect the EVAP purge pipe from the EVAP canister purge solenoid valve. Is the fuel tank pressure sensor parameter less than the specified value within 90 seconds? |
1 in H2O |
Go to Step 19 |
Go to Step 12 |
| 12 |
Disconnect the EVAP purge pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 15 |
Go to Step 13 |
| 13 |
Disconnect the EVAP vapor pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 20 |
Go to Step 14 |
| 14 |
Repair the pinched or obstructed EVAP vapor pipe. Did you complete the repair? |
- |
Go to Step 21 |
- |
| 15 |
Repair the restriction in the EVAP purge pipe. Did you complete the repair? |
- |
Go to Step 21 |
- |
| 16 |
Test for an intermittent and for a poor connection at the fuel tank pressure (FTP) sensor. Refer to Testing for Intermittent Conditions and Poor Connections
and Connector Repairs
in Wiring Systems. Did you find and correct the condition? |
- |
Go to Step 21 |
Go to Step 17 |
| 17 |
Test the low reference circuit of the FTP sensor for an open or high resistance. Refer to Circuit Testing
and Wiring Repairs
in Wiring Systems. Did you find and correct the condition? |
- |
Go to Step 21 |
Go to Step 18 |
| 18 |
Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement
. Did you complete the replacement? |
- |
Go to Step 21 |
- |
| 19 |
Replace the EVAP canister purge solenoid valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Replacement
. Did you complete the replacement? |
- |
Go to Step 21 |
- |
| 20 |
Replace the EVAP canister. Refer to Evaporative Emission (EVAP) Canister Replacement
. Did you complete the replacement? |
- |
Go to Step 21 |
- |
| 21 |
IMPORTANT:
DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results.
- Connect the J 41413-200
to the fuel fill pipe.
- Turn the nitrogen/smoke valve to NITROGEN.
- Seal the EVAP system using the EVAP Purge/Seal function with a scan tool.
- Pressurize the EVAP system to the specified value.
- Observe the J 41413-200
pressure/vacuum gage for 5 minutes.
Does the J 41413-200
pressure/vacuum gage remain constant? |
5 in H2O |
Go to Step 22 |
Go to Step 4 |
| 22 |
Compare the fuel tank pressure sensor parameter with a scan tool to the J 41413-200
pressure/vacuum gage. Is the difference between the two gages less than the specified value? |
1 in H2O |
Go to Step 23 |
Go to Step 6 |
| 23 |
- Observe the J 41413-200
pressure/vacuum gage.
- Increase the EVAP canister purge solenoid valve to 100 percent.
Does the pressure decrease? |
- |
Go to Step 24 |
Go to Step 9 |
| 24 |
Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? |
- |
Go to Diagnostic Trouble Code (DTC) List - Vehicle
in Vehicle DTC Information |
System OK |