Installation Procedure
- Install the exhaust system.
- Install the NEW catalytic converter to exhaust pipe gasket (4).
- Install and support the exhaust front pipe (2) to the catalytic converter.
- Install the 3 NEW catalytic converter to exhaust front pipe nuts (3) and tighten to 22 N.m (16 lb ft).
- Install the heated oxygen sensor (1) and tighten to 42 (31 lb ft).
- Install the 2 exhaust pipe front hanger bracket insulators (1).
- Install the exhaust pipe front hanger bracket (2).
- Install the 2 exhaust pipe front hanger bracket insulator nuts (3) and tighten to 17 N.m (13 lb ft).
- Install the 2 exhaust pipe front hanger bracket bolts (4) and tighten to 22 N.m (16 lb ft).
- Install the 2 NEW drivetrain and front suspension frame support bolts (5) and tighten a first pass to 60 N.m (44 lb ft).
- Tighten the 2 drivetrain and front suspension frame support bolts a final pass to an additional 30 - 45 degrees, using the EN-45059 meter.
- Unsupport the exhaust front pipe.
- Install the exhaust muffler. Refer to Exhaust Muffler Replacement .
- Install the 2 exhaust muffler bolts (3) and tighten to 17 N.m (13 lb ft).
- Install the exhaust rear muffler. Refer to Exhaust Rear Muffler Replacement ,
- Install the exhaust rear auxiliary muffler. Refer to Exhaust Rear Auxiliary Muffler Replacement .
- Install the underbody brace - rear V-rod. Refer to Underbody Brace Replacement - Rear V-Rod .
- Install the underbody brace - front. Refer to Underbody Brace Replacement - Front .
- Install the underbody brace - middle X-rod. Refer to Underbody Brace Replacement - Middle X-Rod .
- Lower and unsupport the vehicle.
NOTE:
A second technician is required.
NOTE:
A second technician is required.
CAUTION:
Refer to Fastener Caution .
WARNING:
Refer to Torque-to-Yield Fastener Warning .