Circuit/System Testing
DTC B023A
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the components listed below. It may take up to 2 min for all vehicle systems to power down.
- M37 Mode Door Actuator
- M46 Air Recirculation Door Actuator
- M6L Air Temperature Door Actuator - Left
- M6R Air Temperature Door Actuator - Right
- M37B Mode Door Actuator - Auxiliary (CJ4)
- M6B Air Temperature Door Actuator - Auxiliary (CJ4)
- Disconnect the X3 and X4 harness connectors at the K33 HVAC Control Module.
- Test for infinite resistance between the K33 HVAC Control Module 12 V reference circuits listed below and ground:
- K33 HVAC Control Module terminal 15 X3
- K33 HVAC Control Module terminal 10 X4
- If less than infinite resistance
Repair the short to ground on the circuit.
- If infinite resistance
- Ignition ON.
- Test for less than 1 V between the K33 HVAC Control Module 12 V reference circuits listed below and ground:
- K33 HVAC Control Module terminal 15 X3
- K33 HVAC Control Module terminal 10 X4
- If 1 V or greater
Repair the short to voltage on the circuit.
- If less than 1 V
- Connect the X3 and X4 harness connectors at the K33 HVAC Control Module, ignition ON.
- Clear all DTCs.
- Verify DTC B023A is not set.
- If the DTC is set.
Replace the K33 HVAC Control Module.
- If the DTC is not set.
- If the DTC is set.
- Verify DTC B023A does not set after connecting each of the components listed below one at a time and operating them through their full range.
- M37 Mode Door Actuator
- M46 Air Recirculation Door Actuator
- M6L Air Temperature Door Actuator - Left
- M6R Air Temperature Door Actuator - Right
- M37B Mode Door Actuator - Auxiliary (CJ4)
- M6B Air Temperature Door Actuator - Auxiliary (CJ4)
- If the DTC sets
Replace the component that was connected immediately before the DTC set.
- If the DTC does not set
- All OK.
DTC B0223, B0233, B0408, B0418, B0428 or B3531
- Ignition OFF, disconnect the harness connector at the appropriate door actuator, It may take up to 2 min for all vehicle systems to power down. Ignition ON.
- Verify a test lamp illuminates between the 12 V reference circuit terminal 2 and ground.
- If the test lamp does not illuminate
- Ignition OFF, disconnect the harness connector at the K33 HVAC control module.
- Test for infinite resistance between the 12 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the 12 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K33 HVAC control module.
- If the test lamp illuminates
- Command the appropriate actuator with a scan tool.
- Verify a test lamp is flashing on and off when connected between the 12 V reference circuit terminal 2 and each control circuit terminal listed below:
- Control Circuit - terminal 1
- Control Circuit - terminal 3
- Control Circuit - terminal 4
- Control Circuit - terminal 6
- If the test lamp is always OFF
- Ignition OFF, disconnect the X3 harness connector at the K33 HVAC control module. Ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V
- Ignition OFF.
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K33 HVAC Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the harness connector at the K33 HVAC control module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K33 HVAC Control Module.
- If the test lamp is flashing On and Off
- Test or replace the actuator.
NOTE:
If more than one actuator is affected, test the B+ circuit at each actuator.