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Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Generator Control Module 3-Phase Cable Assembly
    GM1830827Courtesy of GENERAL MOTORS CORP.
  1. Install the NEW generator control module 3-phase cable assembly to the generator starter.
    2. Fig 2: Generator Starter Cover Bolts And Bracket Bolts
    GM1824551Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  2. Install the generator control module 3-phase cable to generator starter nuts.

    Tighten:  Tighten the nuts to 8 N.m (71 lb in).

  3. Install the generator control module 3-phase cable bracket and bolts (2).

    Tighten:  Tighten the bolts to 8 N.m (71 lb in).

  4. Install the generator starter cover and bolts (1).

    Tighten:  Tighten the bolts to 5 N.m (44 lb in).

    5. Fig 3: Rear Generator Control Module 3-Phase Cable Bolts
    GM1830824Courtesy of GENERAL MOTORS CORP.
  5. Install the rear generator control module 3-phase cable bolts.

    Tighten:  Tighten the bolts to 8 N.m (71 lb in).

    6. Fig 4: Generator Starter And Bolts
    GM1810870Courtesy of GENERAL MOTORS CORP.
  6. Position the generator starter with the generator control module 3-phase cables to the vehicle and install the bolts.
  7. Tighten the generator starter bolts in the following sequence.
    1. Front
    2. Bottom

      Tighten:  Tighten the bolts to 58 N.m (43 lb ft).

    8. Fig 5: Generator Control Module 3-Phase Cable Terminal Block Nuts
    GM1824554Courtesy of GENERAL MOTORS CORP.
  8. Place a NEW terminal block seal onto the generator control module.
  9. Install the generator control module 3-phase cable terminal block to the generator control module.
  10. Install the generator control module 3-phase cable terminal block nuts to the generator control module.

    Tighten:  Tighten the nuts to 8 N.m (71 lb in).

    11. Fig 6: Positive Battery Cable Nuts
    GM1824553Courtesy of GENERAL MOTORS CORP.
  11. Place a NEW terminal block seal onto the generator control module.
  12. Unsecure, position and install the 36-volt terminal block to the generator control module.
  13. Install the 36-volt terminal block nuts (1) to the generator control module.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  14. Install the 36-volt positive battery cable nut (2) to the generator control module.

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

  15. Install the 12-volt positive battery cable nut (5) from the generator control module.

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

    16. Fig 7: Generator Control Module 3-Phase Cable Nuts
    GM1824552Courtesy of GENERAL MOTORS CORP.
  16. Install the generator control module 3-phase cable nuts at the generator control module.

    Tighten:  Tighten the nuts to 8 N.m (71 lb in).

    17. Fig 8: Identifying Engine Electrical Connectors Left Side
    GM1810743Courtesy of GENERAL MOTORS CORP.
  17. Connect the engine wiring harness electrical connectors (2, 4) to the starter generator.
  18. Install the fuel injector wiring harness electrical connector retainer (6) to the starter generator tab.
  19. Lower the vehicle.
    20. Fig 9: Generator Control Module Cover Bolts And Cover
    GM1816289Courtesy of GENERAL MOTORS CORP.
  20. Install the generator control module cover and bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    21. Fig 10: Engine Wiring Harness Electrical Connectors
    GM1816292Courtesy of GENERAL MOTORS CORP.
  21. Connect the 2 engine wiring harness electrical connectors (1) to the generator control module.
    22. Fig 11: 3-Phase Voltage Cable Bracket And Bolt
    GM1810869Courtesy of GENERAL MOTORS CORP.
  22. Install the generator control module 3-phase cable bracket bolt at the tie bar.
    23. Fig 12: Generator Control Module Bracket, Bolts And Stud
    GM1815938Courtesy of GENERAL MOTORS CORP.
  23. Install the generator control module bracket.
  24. Install the generator control module bracket bolts and stud.

    Tighten:  Tighten the bolts/stud to 10 N.m (89 lb in).

    25. Fig 13: Battery Hold Down Bracket And Retainers
    GM1813962Courtesy of GENERAL MOTORS CORP.
  25. Install the battery hold down retainer (5).
  26. Install the battery hold down bracket nuts (1, 4).

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  27. Install the wiring harness relay block bracket (2) and nut (3).

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

    28. Fig 14: Bracket And Nut
    GM1816288Courtesy of GENERAL MOTORS CORP.
  28. Install the positive battery cable bracket (2) to the stud.
  29. Install the air conditioning compressor and condenser line nut (1) to the generator control module bracket stud.

    Tighten:  Tighten the nut to 20 N.m (15 lb ft).

    30. Fig 15: Identifying Forward Lamp Wiring Harness Electrical Connector
    GM1813958Courtesy of GENERAL MOTORS CORP.
  30. Install the forward lamp wiring harness electrical connector (1) to the positive battery cable bracket.
    31. Fig 16: UBEC Bracket And Bolts
    GM1814038Courtesy of GENERAL MOTORS CORP.
  31. Install the UBEC bracket, align the locator pin (2) with the hole in the battery tray.
  32. Install the UBEC bracket and bolts (1).

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

    33. Fig 17: Clips And Bolts
    GM1820891Courtesy of GENERAL MOTORS CORP.
  33. Install the 12-volt positive battery cable clips (4) to the UBEC bracket.
  34. Install the 12-volt positive battery cable clip (3) to the positive battery cable bracket.
    35. Fig 18: Forward Lamp Wiring Harness Electrical Connector And UBEC Electrical Connector
    GM1814033Courtesy of GENERAL MOTORS CORP.
  35. Position and install the body wiring harness UBEC electrical connector (1) to the UBEC bracket.
    36. Fig 19: View Of Clip And UBEC Connector
    GM1814036Courtesy of GENERAL MOTORS CORP.
  36. Position and install the engine wiring harness UBEC electrical connector (1) to the UBEC bracket.
  37. Install the engine wiring harness clip (2) to the battery tray.
    38. Fig 20: Forward Lamp Wiring Harness Clips And Ubec Electrical Connector
    GM1814035Courtesy of GENERAL MOTORS CORP.
  38. Position and install the forward lamp wiring harness UBEC electrical connector (1) to the UBEC bracket.
  39. Install the forward lamp wiring harness clips (2) to the positive battery cable bracket.
    40. Fig 21: Underhood Bussed Electrical Center (UBEC)
    GM1814045Courtesy of GENERAL MOTORS CORP.
  40. Install the UBEC.
  41. Tighten the UBEC bolts (2).

    Tighten:  Tighten the bolts to 4 N.m (35 lb in).

  42. Install the UBEC cover (1).
    43. Fig 22: View Of Engine Wiring Harness Auxiliary Bussed Electrical Center (BEC)
    GM1813960Courtesy of GENERAL MOTORS CORP.
  43. Position and install the engine wiring harness auxiliary BEC (1) to the wiring harness relay block bracket.
  44. Install the engine wiring harness clip (2) to the positive battery cable bracket.
  45. Install the drive belt. Refer to Drive Belt Replacement .
  46. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
  47. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
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