Removal Procedure
- Remove the master cylinder from the brake booster. DO NOT disconnect the hydraulic brake pipes from the master cylinder. Refer to MASTER CYLINDER in Hydraulic Brakes.
- Disconnect the brake assist pump motor wiring harness and vacuum hose (if equipped).
- Remove the steering column from the vehicle. Refer to STEERING COLUMN REPLACEMENT in Steering Wheel and Column.
- Remove the transmission range selector cable support bolt from the I/P reinforcement brace.
- Remove the upper nut from the Instrument Panel (I/P) reinforcement brace at the I/P.NOTE: Avoid damaging the surrounding components while cutting.
- Cut off the I/P reinforcement brace studs close to the I/P carrier.
- Remove the lower I/P reinforcement brace bolt (1) from the electronic adjustable pedal (EAP) bracket.
- Remove the I/P reinforcement brace.
- Disconnect the electrical connectors from the following components:
- The adjustable pedals motor assembly
- The memory sensor connector (if equipped)
- The pedal position sensor
- The accelerator wiring harness connector
- Remove the pushrod retaining clip (3) from the brake pedal pin (1).
- Remove the brake pedal pushrod (2) and the stop lamp switch (4) from the brake pedal.
- Remove the EAP bracket nuts (2) from the studs (3) at the bulkhead.
- Remove the top EAP bracket bolt (1).
- Move the brake booster forward until the studs are removed from the mounting holes.
- Remove the EAP assembly from the vehicle.
- Remove the cable retaining clip on the top of the bracket.
- Adjust the accelerator pedal to the fully forward position using the following procedure.
- Remove the screws from cable housing at the top of the adjustable pedal motor.
- Twist the cable housing to unlock the cable from the motor.
- Remove the cable from the adjustable pedal motor.
- Attach a drill motor or equivalent to the adjustable pedal cable.
- Spin the cable until there is a distance of 21.4 mm from the accelerator transmission assembly cap to the small outer diameter of the adjuster pin.
- Remove the adjustable pedal cable from the accelerator pedal:
- Twist the cable housing to unlock the cable from the accelerator pedal.
- Compress the secondary locking tabs located below the housing locking tabs and pull the cable from the accelerator pedal assembly.
Important: Note the position of the brake pedal return spring (1).
- Remove the nut from the brake pedal pivot bolt.
- Remove the brake pedal pivot bolt.
- Remove the brake pedal and return spring assembly from the bracket.