Removal Procedure
- Drain the engine coolant. Refer to Cooling System Draining and Filling (Static Fill) .
- Using the J 43181
disconnect the inlet heater hose from the heater core. See Special Tools .
- Install the J 43181 to the heater core pipe. See Special Tools .
- Close the tool around the heater core pipe.
- Firmly pull the tool into the quick connect end of the heater hose.
- Firmly grasp the heater hose. Pull the heater hose forward in order to disengage the inlet hose from the heater core.
- Using the J 43181
disconnect the surge tank outlet hose from the heater core. See Special Tools .
- Install the J 43181 to the heater core pipe. See Special Tools .
- Close the tool around the heater core pipe.
- Firmly pull the tool into the quick connect end of the heater hose.
- Firmly grasp the heater hose. Pull the heater hose forward in order to disengage the surge tank outlet hose from the heater core.
- Remove the upper intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement .
- Remove the drive motor generator control module assembly. Refer to Drive Motor Generator Control Module Assembly Replacement .
- Remove the battery. Refer to Battery Replacement .
- Remove the accumulator. Refer to Air Conditioning Accumulator Replacement (HP2) or Air Conditioning Accumulator Replacement (Non-HP2) .
- Remove the instrument panel to the service position. Refer to Instrument Panel Service Positioning (With SLT) or Instrument Panel Service Positioning (Cadillac) .
- Remove the HVAC module drain hose.
- Disconnect the electrical harnesses and the ground connections from the HVAC module.
- Locate the rear engine cover (1) on rear of intake manifold.
- Reposition the acoustic foam (if applicable) down from the access location (1).
- Remove the nuts (2) from the HVAC module (3).
- Remove the bolts (1) from the HVAC module (3).
- Remove the HVAC module (3).
NOTE:
Ensure that any wiring harness does not interfere with the drilling process of the rear engine cover.
NOTE:
Drill an 25.4 mm (1 in.) diameter hole in the rear engine cover (1) to access the HVAC module retaining nut located behind rear engine cover.