Common Specs & Procedures Index

COMMON SPECS & PROCEDURES

SYSTEM		SPECIFICATION/PROCEDURE
Air Conditioning
Service		Approximate Fluid Capacities
Torque		Fastener Specifications for HVAC system and Fastener Specifications for Automatic HVAC
Wheel Drive Shaft Nut
First Pass		150 N.m (111 lb ft)
Second Pass		Loosen 45 degrees
Final Pass		270 N.m (199 lb ft)
Battery		Battery Inspection/Test , or Charging System Test
Brakes
Bleeding Sequence		(J57, J6H, JL9) LEFT REAR, LEFT FRONT, RIGHT FRONT, RIGHT REAR (J56) See Hydraulic Brake System Bleeding (J56)
Disc Brakes
	Service Specifications	Disc Brake Component Specifications
	Torque	Fastener Specifications
Charging
Generator		Charging System Test
Torque		Fastener Specifications
Drive Belts
Adjustment		Non-Adjustable Serpentine Belt
Drive Belt Routing		2.0L: Accessory Drive Primary Belt Replacement 3.0L: Accessory Drive Primary Belt Replacement 6.2L: Drive Belt Replacement - Accessory
Engine Cooling
General Service Specifications		Approximate Fluid Capacities and Fastener Specifications
	Radiator Cap Pressure	Radiator Surge Tank Cap Testing
	Thermostat R & I	2.0L: Engine Coolant Flow Control Valve Replacement 3.0L: Engine Coolant Thermostat Housing Replacement (LGY) 6.2L: Water Outlet Replacement (LT4)
Water Pump R & I		2.0L: Electric Engine Coolant Pump Replacement 3.0L: Water Pump Replacement (LGY) 6.2L: Water Pump Replacement (LT4)
Engine Mechanical
	Compression	2.0L: Engine Compression Test 3.0L: Engine Compression Test 6.2L: Engine Compression Test
Oil pressure		2.0L @ 1500 RPM 100°C - 199.95 kPa (29 psi) 3.0L: @ Idle - 69 kPa (10 psi) 3.0L: @ 2000 RPM - 136 kPa (20 psi) 3.0L: Piston Cooling Jet Valve Opening Pressure - 3.15-3.85 bar (45.7-55.8 psi) 6.2L: @ 1000 RPM - 152 kPa (22 psig) 6.2L: @ 2000 RPM - 207 kPa (30 psig) 6.2L: @ 3000 RPM - 228 kPa (33 psig)
Overhaul		2.0L: Engine Mechanical Specifications 3.0L: Engine Mechanical Specifications 6.2L: Engine Mechanical Specifications
	Torque	2.0L: Fastener Specifications 3.0L: Fastener Specifications 6.2L: Fastener Specifications
Fluid Specifications		See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flex Plate Torque - 2.0L		First Pass: 20 N.m (15 lb-ft) Second Pass: 70 degrees
Flex Plate Torque - 3.0L		First Pass - 30 N.m (22 lb ft) Second Pass - 45 degrees
Flex Plate Torque - 6.2L		First Pass - 15 N.m (133 lb in) Second Pass - 30 N.m (22 lb ft) Final Pass - 45 Degrees
Flywheel - 6.2L		15 N.m (11 lb ft) 30 N.m (22 lb ft) Tighten an additional 45 degrees using EN-45059 angle meter.
Fuel System
	Fuel Pressure Test Procedure	2.0L: Circuit/System Verification 3.0L: Circuit/System Verification 6.2L: Circuit/System Verification
	Fuel Filter Location	Fuel Filter is Part of the Primary Fuel Tank Fuel Pump Module
	Fuel Filter R & I	2.0L: Fuel Tank Fuel Pump Module Replacement 3.0L: Fuel Tank Fuel Pump Module Replacement 6.2L: Fuel Tank Fuel Pump Module Replacement
Ignition
Firing Order & Cylinder Identification		Firing Order & Cylinder Identification
Ignition Wires (Resistance)		Coil On Plug
Ignition Wires (Routing)		Coil On Plug
Spark Plug
See Parts Catalog for Application
Gap		2.0L: 0.70 - 0.80 mm (0.028 - 0.031 in) 3.0L: 0.90 mm (0.035 in) 6.2L: 0.95-1.10 mm (0.037-0.043 in)
Torque		2.0L: 17 N.m (13 lb-ft) 3.0L: 18 N.m (13 lb ft) 6.2L: 30 N.m (22 lb ft)
Starting
Starter		2.0L: Starter Replacement (LSY) 3.0L: Starter Replacement (LGY) 6.2L: Starter Replacement (LT4)
Torque		Fastener Specifications
Wheel Alignment
	Adjustment Specifications	Wheel Alignment Specifications
	Torque	Fastener Specifications
Wheel & Tire
Wheel Lug Nut Torque		190 N.m (140 lb ft) For Tightening Sequence, Please See the Figure Under Tire and Wheel Removal and Installation (without J57) , or Tire and Wheel Removal and Installation (with J57)