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Removal Procedure

  1. Before removing the old control module, perform the SPS function Prepare Control Module for Removal, if available. Control Module References
  2. Drain the drive motor battery cooling system. Drive Motor Battery Cooling System Draining and Filling
  3. Disable the high voltage system. High Voltage Disabling
  4. GM5923708Courtesy of GENERAL MOTORS COMPANY

    Front Compartment Front Sight Shield Retainer (1) - Release [5x]

  5. Front Compartment Front Sight Shield (2) - Remove
  6. GM5925550Courtesy of GENERAL MOTORS COMPANY

    Disconnect and reposition harness as necessary.

  7. Front Trim Finish Compartment Bolt (1) - Remove [4x]
  8. Front Trim Finish Compartment Support (2) - Remove
  9. GM5995013Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Drive Motor Power Distribution Control Module - Disconnect

  10. Electrical Connector (3) @ High Voltage Battery Heater Module - Disconnect
  11. Wiring Harness Retainer (2) - Remove [3x]
  12. GM5995014Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Module Protector Bolt (1) - Remove

  13. GM5995016Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Module Protector (1) - Remove

  14. GM5995018Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Disconnecting high voltage electrical connectors and testing for voltage MUST be performed during the high voltage disabling procedure but, for graphic clarity, the connector(s) are shown still connected.

    High Voltage Electrical Connector (1) @ High Voltage Battery Heater Module - Disconnect - High Voltage Connectors

  15. GM6271523Courtesy of GENERAL MOTORS COMPANY
    NOTE:
    • Some components not shown for graphic clarity.
    • Disconnecting high voltage electrical connectors and testing for voltage MUST be performed during the high voltage disabling procedure but, for graphic clarity, the connector(s) are shown still connected.

    High Voltage Electrical Connector (1) @ Drive Motor Power Distribution Control Module - Disconnect [4x] - High Voltage Connectors

  16. GM6271524Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Wiring Harness Bracket Bolt (1) - Remove

  17. Retainer (2) - Remove [2x]
  18. GM6271525Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Retainer (1) - Remove

  19. Engine Wiring Harness Conduit Bolt (2) - Remove
  20. Wiring Harness Bracket (3) - Remove
  21. GM6271526Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Retainer (1) - Remove

  22. Engine Wiring Harness Conduit Bolt (2) - Remove
  23. Wiring Harness Bracket (3) - Remove
  24. GM6177151Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Release [2x]

  25. High Voltage Battery Heater Module Coolant Hose (2) - Remove
  26. Auxiliary Drive Motor Control Module Cooling Inlet Hose (3) - Remove
  27. GM5995015Courtesy of GENERAL MOTORS COMPANY

    Disconnect the wiring harness retainer.

  28. High Voltage Battery Heater Bracket Bolt (1) - Remove [4x]
  29. GM5995017Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Module (1) - Remove

  30. GM6595930Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Bracket Bolt (1) - Remove [2x]

  31. High Voltage Battery Heater Bracket (2) - Remove
  32. GM6173813Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Release

  33. Drive Motor Control Module Cooling Inlet Hose (2) @ Drive Motor Power Distribution Control Module - Remove
  34. GM6175041Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Release

  35. Drive Motor Power Inverter Module Cooling Outlet Hose (2) @ Drive Motor Power Distribution Control Module - Remove
  36. High Voltage Battery Coolant Inlet Secondary Hose Clip (3) - Remove
  37. GM6271527Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Engine Wiring Harness Ground Nut (1) - Remove

  38. Wiring Harness Terminal (2) @ Drive Motor Power Distribution Control Module - Remove
  39. GM6271528Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Retainer (1) - Release [5x]

  40. Engine Wiring Harness Battery Lead Nut (2) - Remove
  41. Wiring Harness Terminal (3) @ Drive Motor Power Distribution Control Module - Remove
  42. GM6271529Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Retainer (1) - Release [2x]

  43. Engine Wiring Harness Ground Nut (2) - Remove
  44. Wiring Harness Terminal (3) @ Drive Motor Power Distribution Control Module - Remove
  45. GM6029115Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Power Distribution Control Module High Voltage Connector Cover Bolt (1) - Remove [3x]

    46. NOTE:

    Drive motor power distribution control module high voltage connector access cover seal is not serviceable separately.

  46. Drive Motor Power Distribution Control Module High Voltage Connector Access Cover (2) - Remove
  47. GM6029117Courtesy of GENERAL MOTORS COMPANY

    Using a magnetic socket, remove the 3 drive motor power inverter module connector bolts (1).

  48. GM6029118Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Power Inverter Module Bolt (1) - Remove [17x]

  49. With the aid of an assistant, remove the drive motor power distribution control module (2).
  50. Drive Motor Power Inverter Module Gasket (3) - Remove
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