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Home >> Chevrolet >> 2004 >> Epica LS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.0L (L34 GMDAT) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Hoisting Fuel Tank Into Position
    GM1256137Courtesy of GENERAL MOTORS CORP.
  1. Raise the fuel tank into position.
  2. Install the fuel tank straps.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the fuel tank strap retaining nuts.

    Tighten:  Tighten the fuel tank strap retaining nuts to 20 N.m (15 lb ft)  .

    4. Fig 2: View Of Fuel Inlet And Outlet Lines
    GM1256135Courtesy of GENERAL MOTORS CORP.
  4. Connect the fuel outlet line and the fuel return line.
    5. Fig 3: View Of Fuel Tank Filler Tube, Fuel Vapor Line And Fuel Pump Harness Connector
    GM1256134Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel pump harness connector.
  6. Connect the fuel tank filler tube.
  7. Connect the fuel tank filler tube.
  8. Connect the fuel tank vent tube.
  9. Install the fuel tank filler tube clamp at the fuel tank.
    10. Fig 4: View Of Fuel Line
    GM1256133Courtesy of GENERAL MOTORS CORP.
  10. Install the nuts with the fuel tank shield.
  11. Install the front muffler. Refer to Muffler Replacement (Front 2.0L) or Muffler Replacement (Rear) in Engine Exhaust.
  12. Connect the negative battery cable.
  13. Fill the fuel tank.
  14. Perform a leak check of the fuel tank and the fuel line connections.
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