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Home >> Chevrolet >> 2004 >> Epica LS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.5L (LBK) - Repair Instructions >> Repair Instructions >> Fuel Sender Assembly Replacement >> Removal Procedure
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Removal Procedure

    CAUTION: Refer to Relieving Fuel Pressure Caution in Cautions and Notices.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
    2. CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  2. Disconnect the negative battery cable.
  3. Remove the rear seat. Refer to Seat Back Replacement - Rear Split Folding in Seats.
  4. Remove the fuel pump access cover.
  5. Remove the fuel pump. Refer to Fuel Pump Replacement .
    6. Fig 1: Identifying Insulator Connector
    GM1539061Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the insulator connector.
    7. Fig 2: Locating Insulator Connector Terminal Wedge
    GM1539063Courtesy of GENERAL MOTORS CORP.
  7. Push the terminal wedge (1) in the insulator connector.
    8. Fig 3: View Of Wire Disconnect Procedure
    GM1539066Courtesy of GENERAL MOTORS CORP.
  8. Push the wedge (1) outside and then pull the wires to disconnect from the insulator.
    9. Fig 4: View Of Fuel Level Sensor And Sender Housing
    GM1539069Courtesy of GENERAL MOTORS CORP.
  9. Remove the fuel level sensor (1) from the sender housing (2).
  10. Remove the sender housing (2).
    11. Fig 5: Identifying Fuel Sender Assembly
    GM1539071Courtesy of GENERAL MOTORS CORP.
  11. Remove the fuel sender assembly (1).
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