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Home >> Chevrolet >> 2004 >> Venture Base, Van Cargo Extended >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Pump Replacement >> Installation Procedure
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Installation Procedure

  1. Install the reservoir to the pump. Refer to Power Steering Reservoir Replacement - Off Vehicle (CB Series) .
  2. Install the power steering pump pulley. Refer to Power Steering Pulley Replacement .
  3. Fig 1: Locating Power Steering Pump Mounting Bolts
    GM281721Courtesy of GENERAL MOTORS CORP.
  4. Install the pump to the vehicle.
  5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Install the power steering pump mounting bolts.

    Tighten:  Tighten the bolts to 34 N.m (25 lb ft).

  7. Fig 2: Locating Power Steering Return Hose
    GM417981Courtesy of GENERAL MOTORS CORP.
  8. Connect the power steering return hose to the pump.
  9. Fig 3: Locating Power Steering Pressure Hose
    GM417974Courtesy of GENERAL MOTORS CORP.
  10. Connect the power steering pressure hose to the pump.

    Tighten:  Tighten the fitting to 27 N.m (20 lb ft).

  11. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 3.4L.
  12. Bleed the power steering system. Refer to Bleeding the Power Steering System .