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Intake Plenum Installation

WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Removing & Installing Throttle Body Assembly
    GM894807Courtesy of GENERAL MOTORS CORP.
  1. Install the throttle body gasket to the plenum.
  2. Install the throttle body to the plenum.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the throttle body nuts.

    Tighten:  Tighten the throttle body nuts to 8 N.m (71 lb in).

  5. Fig 2: Removing & Installing Rear Intake Manifold Runner
    GM896465Courtesy of GENERAL MOTORS CORP.
  6. Install the rear manifold runner only. Route the crankcase hoses and install the throttle body heater hoses.
  7. Fig 3: Removing & Installing Intake Plenum
    GM896435Courtesy of GENERAL MOTORS CORP.
  8. Install the intake manifold plenum and install the intake plenum bolts.
  9. Install the plenum bolts.

    Tighten:  Tighten the intake plenum bolts to 8 N.m (71 lb in).

  10. Fig 4: Removing & Installing Front Intake Manifold Runner
    GM896433Courtesy of GENERAL MOTORS CORP.
  11. Install the front manifold runner and tighten the clamps.
  12. Install the front manifold runner bolts.

    Tighten:  Tighten the intake manifold runner bolts to 8 N.m (71 lb in).