LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2005 >> Silverado 1500 HD, RWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Hinged Body Side Window Replacement >> Removal Procedure
September 30: LEMON manuals is back up on a temporary server! Slowness is possible

Removal Procedure

    CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.
    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and interior trim.
  1. Open the side access door.
  2. Cover to protect the following parts from broken glass if necessary:
    1. Upper dash pad.
    2. Defroster outlets and A/C outlets.
    3. Seats and carpeting.
  3. Remove the side access door trim, if equipped. Refer to Trim Panel Replacement - Side Access Door in Doors.
  4. Fig 1: Separating Urethane Adhesive From Window
    GM315335Courtesy of GENERAL MOTORS CORP.
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
    IMPORTANT: Keep the cutting edge of the tool against the hinged body side window frame. Do this from inside the vehicle.
  5. This will allow the urethane adhesive to be separated from the hinged body side window frame.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 39032  or equivalent in order to remove the hinged body side window. See Special Tools .
  6. If the original hinged body side window frame is damaged it must be replaced, if equipped.
  7. Fig 2: Removing Quarter Window
    GM741445Courtesy of GENERAL MOTORS CORP.
  8. With the aid of an assistant, remove the window from the opening.