Alternator: Service and Repair

GENERATOR REPLACEMENT

REMOVAL PROCEDURE




1. Disconnect negative battery cable.
2. Remove the drive belt.
3. Remove the air cleaner assembly, if necessary.
4. Disconnect the generator electrical connector (3).




5. Reposition the engine harness boot (3).
6. Remove the generator terminal nut (2).
7. Remove the engine harness terminal (1) from the generator.




8. Remove the generator bolts.
9. Remove the generator.

INSTALLATION PROCEDURE




1. Position the generator to the engine block.
2. Install the generator bolts.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the bolts to 22 N.m (16 lb ft).




3. Install the engine harness terminal (1) to the generator.
4. Install the generator terminal nut (2).

Tighten the nut to 20 N.m (15 lb ft).

5. Position the engine harness boot (3).




6. Connect the generator electrical connector (3).
7. Install the air cleaner assembly, if necessary.
8. Install the drive belt.
9. Connect negative battery cable.