Schematic Reference: Evaporative Emissions (EVAP) Hose Routing Diagram
or Engine Controls Schematics Connector End View Reference: Engine Control Module (ECM) Connector End Views
or Engine Controls Connector End Views |
| 1 |
Did you perform the Diagnostic System Check - Vehicle? |
- |
Go to Step 2 |
Go to Diagnostic System Check - Vehicle |
| 2 |
- Inspect the evaporative emission (EVAP) system for the following conditions:
- Loose, missing, or damaged service port Schrader valve
- Loose, incorrect, missing, or damaged fuel fill cap
- A damaged EVAP canister purge solenoid valve
- Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle
.
- Inspect the EVAP system for the following conditions:
- Disconnected, improperly routed, kinked, or damaged EVAP pipes and hoses
- A damaged EVAP canister vent solenoid valve or EVAP canister
Did you find and correct the condition? |
- |
Go to Step 21 |
Go to Step 3 |
| 3 |
IMPORTANT:
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
- Turn OFF the ignition.
- Connect the J 41413-200
Evaporative Emissions System Tester (EEST) power supply clips to a known good 12-volt source. See Special Tools
.
- Turn the nitrogen/smoke valve to NITROGEN.
- Connect the nitrogen/smoke hose to the 0.5 mm (0.20 in) test orifice on the bottom-front of the J 41413-200
. See Special Tools
.
- Use the remote switch to activate the J 41413-200
. See Special Tools
.
- Align the Red flag on the flow meter with the floating indicator. Use the remote switch to deactivate the J 41413-200
. See Special Tools
.
- Install the J 41415-40
Fuel Tank Cap Adapter or GE-41415-50
Fuel Tank Cap Adapter to the fuel fill pipe. See Special Tools
.
- Install the fuel fill cap to the J 41415-40
or GE-41415-50
. See Special Tools
.
- Remove the nitrogen/smoke hose from the test orifice and install the hose onto the J 41415-40
or GE-41415-50
. See Special Tools
.
- Turn ON the ignition, with the engine OFF.
- Command the EVAP canister vent solenoid valve closed with a scan tool.
- Use the remote switch to introduce nitrogen and fill the EVAP system until the floating indicator stabilizes.
- Compare the flow meter's stable floating indicator position to the red flag.
Is the floating indicator below the red flag? |
- |
Go to Step 6 |
Go to Step 4 |
| 4 |
IMPORTANT:
Ensure that the vehicle underbody temperature is similar to the ambient temperature and allow the surrounding air to stabilize before starting the diagnostic procedure. System flow will be less with higher temperatures.
- Turn OFF the ignition.
- Connect the J 41413-200
power supply clips to a known good 12-volt source. See Special Tools
.
- Install the J 41415-40
or GE-41415-50
to the fuel fill pipe. See Special Tools
.
- Connect the J 41413-200
to the J 41415-40
or GE-41415-50
. See Special Tools
.
- Turn ON the ignition, with the engine OFF.
- Command the EVAP canister vent solenoid valve closed with a scan tool.
- Turn the nitrogen/smoke valve on the J 41413-200
control panel to SMOKE. See Special Tools
.
- Use the remote switch to introduce smoke into the EVAP system.
- Use the J 41413-VLV
EVAP Service Port Vent Fitting to open the EVAP service port. See Special Tools
.
- Remove the J 41413-VLV
once smoke is observed. See Special Tools
.
- Continue to introduce smoke into the EVAP system for an additional 60 seconds.
- Inspect the entire EVAP system for exiting smoke with the J 41413-SPT
High Intensity White Light. See Special Tools
.
- Continue to introduce smoke at 15-second intervals until the leak source has been located
Did you locate and repair a leak source? |
- |
Go to Step 21 |
Go to Step 5 |
| 5 |
- Disconnect the J 41415-40
or GE-41415-50
from the fuel fill pipe. See Special Tools
.
- Install the fuel fill cap to the fuel fill pipe.
- Connect the J 41413-200
nitrogen/smoke supply hose to the EVAP service port. See Special Tools
.
- Use the remote switch to introduce smoke into the EVAP system.
- Inspect the entire EVAP system for exiting smoke with the J 41413-SPT
. See Special Tools
.
- Continue to introduce smoke at 15-second intervals until the leak source has been located.
Did you locate and repair a leak source? |
- |
Go to Step 21 |
Go to Step 6 |
| 6 |
- Use the remote switch to stop introducing smoke.
- Install the J 41415-40
or GE-41415-50
to the fuel fill pipe. See Special Tools
.
- Connect the J 41413-200
nitrogen/smoke supply hose and vehicle fuel fill cap to the J 41415-40
or GE-41415-50
. See Special Tools
.
- Command the EVAP canister vent solenoid valve open with a scan tool.
- Compare the fuel tank pressure sensor parameter with a scan tool to the J 41413-200
pressure/vacuum gage. See Special Tools
.
Is the difference between the 2 gages less than the specified value? |
1 in H2O |
Go to Step 7 |
Go to Step 14 |
| 7 |
- Seal the EVAP system using the EVAP Purge/Seal function with a scan tool.
- Turn the nitrogen/smoke valve on the J 41413-200
control panel to NITROGEN. See Special Tools
.
- Use the J 41413-200
to pressurize the EVAP system to the first specified value. See Special Tools
.
Is the fuel tank pressure sensor parameter more than the second specified value? |
10 in H2O 5 in H2O |
Go to Step 8 |
Go to Step 14 |
| 8 |
- Use the remote switch to stop introducing nitrogen into the EVAP system.
- Increase the EVAP canister purge solenoid valve to 100 percent.
Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 9 |
Go to Step 11 |
| 9 |
- Connect the nitrogen/smoke hose to the EVAP service port.
- Remove the J 41415-40
or GE-41415-50
. See Special Tools
.
- Install the fuel fill cap to the fuel fill pipe.
- Start the engine.
- Allow the engine to idle.
- Use the purge/seal function to seal the system, with a scan tool.
- Command the EVAP canister purge solenoid valve to 30 percent.
- Observe the vacuum/pressure gage on the J 41413-200
and the FTP parameter on the scan tool. See Special Tools
.
- Allow the vacuum to increase on the gage of the J 41413-200
, until it reaches approximately 16 inches of H2O. See Special Tools
.
- Use the purge/seal function to seal the system, with a scan tool.
Is the difference between the FTP parameter on the scan tool and the vacuum/pressure gage on the J 41413-200
within the specified value until the vacuum reached the abort limit on a scan tool? See Special Tools
. |
1 in H2O |
Go to Step 10 |
Go to Step 14 |
| 10 |
Did the FTP parameter on a scan tool display more than the specified value? |
3.2 V |
Go to Diagnostic Aids |
Go to Step 17 |
| 11 |
Disconnect the EVAP canister purge pipe from the EVAP purge solenoid valve. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 18 |
Go to Step 12 |
| 12 |
Disconnect the EVAP purge pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 19 |
Go to Step 13 |
| 13 |
Disconnect the EVAP vapor pipe at the EVAP canister. Is the fuel tank pressure sensor parameter less than the specified value? |
1 in H2O |
Go to Step 20 |
Go to Step 16 |
| 14 |
Test for an intermittent and for a poor connection at the fuel tank pressure (FTP) sensor. Refer to Testing for Intermittent Conditions and Poor Connections
and Connector Repairs
. Did you find and correct the condition? |
- |
Go to Step 21 |
Go to Step 15 |
| 15 |
Test the low reference circuit of the FTP sensor for and open or for high resistance. Did you find and correct the condition? |
- |
Go to Step 21 |
Go to Step 17 |
| 16 |
Repair the pinched or obstructed EVAP vapor pipe. Did you complete the repair? |
- |
Go to Step 21 |
- |
| 17 |
Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement
. Did you complete the replacement? |
- |
Go to Step 21 |
- |
| 18 |
Replace the EVAP canister purge solenoid valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve Replacement
. Did you complete the replacement? |
- |
Go to Step 21 |
- |
| 19 |
Repair the restriction in the EVAP purge pipe. Did you complete the repair? |
- |
Go to Step 21 |
- |
| 20 |
Replace the EVAP canister. Refer to Evaporative Emission (EVAP) Canister Replacement
. Did you complete the replacement? |
- |
Go to Step 21 |
- |
| 21 |
IMPORTANT:
Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
- Turn the nitrogen/smoke valve to NITROGEN.
- Connect the nitrogen/smoke hose to the 0.5 mm (0.20 in) test orifice on the bottom-front of the J 41413-200
. See Special Tools
.
- Use the remote switch to activate the J 41413-200
. See Special Tools
.
- Align the red flag on the flow meter with the floating indicator. Use the remote switch to deactivate the J 41413-200
. See Special Tools
.
- Install the J 41415-40
or GE-41415-50
to the fuel fill pipe. See Special Tools
.
- Remove the nitrogen/smoke hose from the test orifice and install the hose onto the J 41415-40
or GE-41415-50
. See Special Tools
.
- Turn ON the ignition, with the engine OFF.
- Command the EVAP canister vent solenoid valve closed with a scan tool.
- Use the remote switch to introduce nitrogen and fill the EVAP system until the floating stabilizes.
- Compare the flow meter's stable floating indicator position to the red flag.
Is the floating indicator below the red flag? |
5 in H2O |
Go to Step 22 |
Go to Step 4 |
| 22 |
Compare the FTP sensor parameter with a scan tool to the J 41413-200
pressure/vacuum gage. See Special Tools
. Is the difference between the 2 gages less than the specified value? |
1 in H2O |
Go to Step 23 |
Go to Step 6 |
| 23 |
- Observe the J 41413-200
pressure/vacuum gage. See Special Tools
.
- Increase the EVAP purge solenoid valve to 100 percent.
Does the pressure decrease? |
- |
Go to Step 24 |
Go to Step 11 |
| 24 |
Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? |
- |
Go to Diagnostic Trouble Code (DTC) List - Vehicle |
System OK |