Specifications Index
COBALT & G5 SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT SYSTEM CAPACITIES | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front | 155 ft. lbs. (210 N.m) | ||
| Battery | BATTERY USAGE | ||
| Brakes | |||
| Bleeding Sequence | RR-LF-LR-RF. See HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) | ||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drum Brakes | |||
| Service Specifications | DRUM BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR USAGE | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Serpentine drive belts are not adjustable | ||
| Belt Routing | 2.0L See illustration under DRIVE BELT REPLACEMENT 2.2L See illustration under DRIVE BELT REPLACEMENT 2.4L See illustration under DRIVE BELT REPLACEMENT |
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| Engine Cooling | |||
| General Service Specifications | NA | ||
| Radiator Cap Pressure | Specification is stamped on pressure cap | ||
| Thermostat R & I | |||
| 2.0L | ENGINE COOLANT THERMOSTAT REPLACEMENT (LNF) | ||
| 2.2L | ENGINE COOLANT THERMOSTAT REPLACEMENT (L61) | ||
| 2.4L | ENGINE COOLANT THERMOSTAT REPLACEMENT (LE5) | ||
| Water Pump R & I | |||
| 2.0L | WATER PUMP REPLACEMENT (LNF) | ||
| 2.2L & 2.4L | WATER PUMP REPLACEMENT (L61/LE5) | ||
| Engine Mechanical | |||
| 2.0L | |||
| Compression | No cylinder should read less than 100 psi (690 kPa) No cylinder should be less than 70 percent of the highest cylinder ENGINE COMPRESSION TEST |
||
| Oil Pressure | Minimum - @1000 RPM 50-80 psi (344.75-551.60 kPa) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| 2.2L | |||
| Compression | No cylinder should read less than 100 psi (690 kPa) No cylinder should be less than 70 percent of the highest cylinder ENGINE COMPRESSION TEST |
||
| Oil Pressure | Minimum - @1000 RPM 50-80 psi (344.75-551.60 kPa) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| 2.4L | |||
| Compression | No cylinder should read less than 100 psi (690 kPa) No cylinder should be less than 70 percent of the highest cylinder ENGINE COMPRESSION TEST |
||
| Oil pressure | Minimum - @1000 RPM 50-80 psi (344.75-551.60 kPa) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive PlateTorque | |||
| 2.0L, 2.2L & 2.4L | |||
| Auto Trans & Man Trans | First Pass 39 ft. lbs. (53 N.m) Final Pass + an additional 25 degrees |
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| Fuel System | |||
| Pressure Specification | 2.0L 57-67 psi (395-464 kPa) 2.2L 50-60 psi (345-414 kPa) 2.4L 50-60 psi (345-414 kPa) |
||
| Fuel Pressure Test Procedure | 2.0L See Fuel Pressure Gage Installation and Removal
and FUEL SYSTEM DIAGNOSIS 2.2L See Fuel Pressure Gage Installation and Removal and FUEL SYSTEM DIAGNOSIS 2.4L See Fuel Pressure Gage Installation and Removal and FUEL SYSTEM DIAGNOSIS |
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| Fuel Filter Location | 2.0L Fuel strainer is located in Fuel Pump Module in fuel tank 2.2L Fuel filter is located in Fuel Pump Module housing 2.4L fuel filter is located on fuel feed pipe, between fuel pump and fuel injectors |
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| Fuel Filter R & I | 2.0L See FUEL PUMP MODULE REPLACEMENT 2.2L See FUEL FILTER REPLACEMENT (RPO NU6 CALIFORNIA) or FUEL FILTER REPLACEMENT (RPO NT7 FEDERAL) 2.4L See FUEL FILTER REPLACEMENT |
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| Ignition | |||
| Firing Order & Cylinder Identification | |||
| 2.0L | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| 2.2L | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| 2.4L | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | 2.0L, 2.2L & 2.4L Coil on plug | ||
| Ignition Wires (Routing) | 2.0L, 2.2L & 2.4L Coil on plug | ||
| Spark Plug | |||
| 2.0L (Type NA) | |||
| Gap | 0.035-0.030 in (0.90-0.75 mm) | ||
| Torque | Insert Spec | ||
| 2.2L (Type GM P/N 12598004) | |||
| Gap | 0.043-0.037 in (1.1-0.95 mm) | ||
| Torque | 15 lb ft (20 N.m) | ||
| 2.4L (Type NA) | |||
| Gap | 0.043-0.037 in (1.1-0.95 mm) | ||
| Torque | 15 lb ft (20 N.m) | ||
| Starting | |||
| Starter | NA | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 100 ft. lbs. (140 N.m) | ||