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Circuit/System Verification (Battery, Charging System And Starting System)

  1. Ignition OFF, measure and record the battery voltage at the terminals. The voltage should be between 12.0-15.0 V.
  2. Remove the drive belts. Refer to one of the following:
  3. Ignition Start, verify the engine does not crank normal.
    • If the engine cranks normal, inspect the engine and belt drive system for mechanical binding, seized engine or seized generator.
  4. Verify that a test lamp illuminates between the starter motor B+ terminal B X1 and ground.
    • If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  5. Test for less than 0.5 V between the positive battery cable and terminal B X1 at the M64 starter motor as ignition is switched to start position.
    • If greater than the specified value, replace the positive battery cable.
  6. Test for less than 0.5 V between the negative battery cable and the starter motor case as ignition is switched to start position.
    • If greater than the specified value, replace the negative battery cable.
  7. If all circuits test normal, replace the starter motor.