Circuit/System Testing
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Verify the integrity of the entire air induction system by inspecting for the following conditions:
- Loose clamps, cracks, or other damage in the air intake duct system
- Splits, kinks or improper connections at the vacuum hoses
- Vacuum leaks at the intake manifold and throttle body
- A dirty, restricted, or deteriorating air filter element
- A leaking, loose, disconnected, or cracked positive crankcase ventilation valve, pipe, or seal
- A collapsed, restricted, or collapsed air intake duct
- A misaligned or damaged air intake duct
- Any objects blocking the air inlet probe of the MAF/IAT sensor
- Any contamination or debris on the sensing elements in the probe of the MAF/IAT sensor
- A cracked or damaged MAF sensor housing
- Any water intrusion in the induction system
- Any snow or ice build-up at the air cleaner, MAF or MAP sensors in cold climates
- Any intake manifold leak
- A MAP sensor seal that is leaking, missing, or damaged
- Improperly installed components
- An Intake Manifold Resonator with a leaking seal, or a cracked or broken housing
- If a condition is found
Repair or replace component as appropriate.
- No condition found
- Ignition OFF, disconnect the harness connector at the B75B Mass Air Flow /Intake Air Temperature sensor.
- Test for less than 2 Ω between the ground circuit terminal C and ground.
- If 2 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 2 Ω
- Ignition ON, verify a test lamp illuminates between the ignition voltage circuit terminal B and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2 Ω in the ignition voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the ignition voltage circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for greater than 2 Ω between the ignition voltage circuit terminal B and ground.
- If less than 2 Ω, repair the short to ground on the circuit.
- If greater than 2 Ω, test all the components connected to the circuit and repair or replace as necessary.
- If the test lamp illuminates
- Ignition ON, test for 4.8-5.2 volts between the signal circuit terminal A and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the engine control module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the engine control module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the engine control module, ignition ON.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the engine control module.
- If between 4.8-5.2 V
- Determine if EL-38522-A
Variable Signal Generator or equivalent is available.
- EL-38522-A, Variable Signal Generator; or equivalent is not available
- Test or replace the B75B Mass Air Flow /Intake Air Temperature sensor.
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the freeze frame/failure records data.
- Verify the DTC does not set.
- If the DTC sets
Replace the K20 Engine Control Module.
- If the DTC does not set
- If the DTC sets
- All OK.
- EL-38522-A, Variable Signal Generator; or equivalent is available
- Ignition OFF, connect the leads of the EL-38522-A
Variable Signal Generator as follows:
- Red lead to the signal circuit terminal A at the harness connector
- Black leads to ground
- Battery voltage supply lead to B+
- Set the EL-38522-A
Variable Signal Generator to the following specifications.
- Signal switch to 5 V
- Frequency switch to 5 kHz
- Duty Cycle switch to 50 % (Normal)
- Engine idling, observe the scan tool MAF Sensor parameter. The scan tool MAF Sensor parameter should be between 4,950-5,050 Hz.
- If not between 4,950-5,050 Hz.
Replace the K20 Engine Control Module.
- If between 4,950-5,050 Hz.
- If not between 4,950-5,050 Hz.
- Test or replace the B75B Mass Air Flow /Intake Air Temperature sensor.