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Intermediate Steering Shaft Replacement

Fig 1: Intermediate Steering Shaft
GM3984856Courtesy of GENERAL MOTORS COMPANY
Callout Component Name
CAUTION:

With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:

  • The steering column
  • The intermediate shaft(s)
  • The steering gear

After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you think the SIR coil has become un-centered, refer to your specific SIR coil's centering procedure to re-center SIR Coil.

Preliminary Procedures

  1. With the front wheels in the straight ahead position, pull the driver's seat belt between the spokes on the steering wheel and buckle the seat belt to secure the steering wheel.
  2. Place match marks on the steering gear shaft and the intermediate steering shaft to aid in installation.
  3. Place match marks on the steering column shaft and the intermediate steering shaft to aid in installation.
1 Intermediate Steering Shaft Upper Bolt
CAUTION:

Refer to Fastener Caution .

CAUTION:

This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

Procedure

  1. Remove the intermediate steering shaft upper bolt.

    DISCARD the bolt.

  2. Install the NEW intermediate steering shaft upper bolt.

Tighten 
First Pass: 25 N.m (18 lb ft)
Final Pass: (180-195 degrees)
2 Intermediate Steering Shaft Lower Bolt

Procedure

  1. Remove all traces of the original adhesive patch.
  2. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry.
  3. Apply thread locking adhesive to the bolt. Adhesives, Fluids, Lubricants, and Sealers 

Tighten 
58 N.m (43 lb ft)
3 Intermediate Steering Shaft

Procedure

  1. Copy the match marks from the OLD parts to the NEW parts to aid in installation.
  2. Center the steering angle sensor. Steering Wheel Angle Sensor Centering