Circuit/System Testing
- Ignition/Vehicle OFF and all vehicle systems OFF, disconnect the harness connector at the G18 High Pressure Fuel Pump. It may take up to 2 min for all vehicle systems to power down.
- Test for 1.09 - 1.21 Ω at 20°C (68°F) between the high control circuit terminal 2 and the low control circuit terminal 1 on the G18 High Pressure Fuel Pump.
- If not between 1.09 - 1.21 Ω
Replace the G18 High Pressure Fuel Pump.
- If between 1.09 - 1.21 Ω
- If not between 1.09 - 1.21 Ω
- Ignition ON, verify that a test lamp does not illuminate between ground and the terminals listed below:
- High control circuit terminal 2
- Low control circuit terminal 1
- If the test lamp illuminates
- Ignition OFF, disconnect the appropriate harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the appropriate control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If the test lamp does not illuminate
- Test for B+ between the high control circuit terminal 2 and ground.
- If less than B+
- Ignition OFF, disconnect the appropriate harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the high control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the high control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If B+
- Ignition OFF, connect a test lamp between the high control circuit terminal 2 and the low control circuit terminal 1.
- Ignition ON, command the Fuel Pressure Regulator On and Off with a scan tool.
- Verify the test lamp turns ON and OFF.
- If the test lamp does not turn ON and OFF
- Ignition OFF, disconnect the appropriate harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the low control circuit terminal 1 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the low control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If the test lamp turns ON and OFF
- Test or replace the G18 High Pressure Fuel Pump.
NOTE:
The DMM and test leads must be calibrated to 0 Ω in order to prevent misdiagnosis.