Power Transfer Case and Components
Power Transfer Case and Components
| Callout | Component Name | Single Use Fastener / Component | Thread Locking Adhesive Required | Specification | Procedure | |
|---|---|---|---|---|---|---|
| Metric (English) | ||||||
| 1 | Power Transfer Unit Input Shaft Seal - Case | Yes | - | - | Power Transfer Unit Case Assemble | |
| 2 | Power Transfer Unit Input Shaft Seal - Cover | Yes | - | - | Power Transfer Unit Case Assemble | |
| 3 | Extension Housing Cover Seal - O-Ring | Yes | - | - | Power Transfer Unit Case Assemble | |
| 4 | Power Transfer Unit Pinion Housing Bolt [7x] | - | - | 18 N.m (13 lb ft) | Power Transfer Unit Case Assemble | |
| 5 | Power Transfer Unit Intermediate Drive Shaft Seal | Yes | - | - | Power Transfer Unit Case Assemble | |
| 6 | Power Transfer Unit Half Shaft Seal - O-Ring | Yes | - | - | Power Transfer Unit Case Assemble | |
| 7 | Power Transfer Unit Intermediate Drive Shaft Clip | - | - | - | Power Transfer Unit Case Assemble | |
| 8 | Power Transfer Unit Shift Actuator Bolt [3x] | - | - | 10 N.m (89 lb in) | Power Transfer Unit Case Assemble | |
| 9 | Power Transfer Unit Shift Actuator Seal | Yes | - | - | Power Transfer Unit Case Assemble | |
| 10 | Power Transfer Unit Fill Plug | - | - | 39 N.m (29 lb ft) | Power Transfer Unit Case Assemble | |
| 11 | Power Transfer Unit Cover Housing Bolt [13x] | - | - | 18 N.m (13 lb ft) | Power Transfer Unit Case Assemble | |
| 12 | Power Transfer Unit Cover Housing Seal | Yes | - | - | Power Transfer Unit Case Assemble | |
| 13 | Power Transfer Unit Drain Plug | - | - | 39 N.m (29 lb ft) | Power Transfer Unit Case Assemble | |
| 14 | Power Transfer Unit Pinion Housing Bolt [8x] | - | - | 18 N.m (13 lb ft) | Power Transfer Unit Case Assemble | |
| 15 | Power Transfer Unit Propeller Shaft Seal - O-Ring | Yes | - | - | Power Transfer Unit Case Assemble | |
| 16 | Power Transfer Unit Propeller Shaft Retainer | Yes | - | - | Power Transfer Unit Case Assemble | |
| 17 | Power Transfer Unit Output Shaft Seal | Yes | - | - | Power Transfer Unit Case Assemble | |
| 18 | Power Transfer Unit Pinion Seal - O-Ring | Yes | - | - | Power Transfer Unit Case Assemble | |
| 19 | Power Transfer Unit Interface Seal | Yes | - | - | Power Transfer Unit Case Assemble | |
Power Transfer Unit Heat Shield
| 1 | Power Transfer Unit Heat Shield Bolt [3x] | - | - | 9 N.m (80 lb in) | Power Transfer Unit Heat Shield Replacement | |
Transfer Case Bracket
| 1 | Transfer Case Bracket Bolt [3x] | - | - | 22 N.m (16 lb ft) | Transfer Case Bracket Replacement | |
| 2 | Transfer Case Bracket Bolt [2x] | - | - | 58 N.m (43 lb ft) | Transfer Case Bracket Replacement | |
Power Transfer Unit
| 1 | Power Transfer Unit Bolt [5x] | - | - | 100 N.m (74 lb ft) | Power Transfer Unit Case Replacement | |