Installation Procedure
Vacuum Pump Gasket (3) - Install NEW
- Vacuum Pump (2) - Install
- Vacuum Pump Bolt (3) - Install and hand tighten [3x]
- CAUTION:
Vacuum Pump Bolt (1) - Tighten in sequence [3x] - Fastener Specifications
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Hose (1) @ Vacuum Pump - Install
Turbocharger Coolant Return Pipe (2) - Install
Turbocharger Coolant Return Pipe Bolt (5) - Install and tighten [2x] - Fastener Specifications
- Engine Coolant Air Bleed Hose (3) @ Turbocharger Coolant Return Pipe - Install
- Retainer (2, 4) - Connect
- Turbocharger Coolant Return Hose Clamp (1) @ Compressor Air Intake Turbocharger - Engage - Hose Clamp Replacement Guidelines - Spring Type
Turbocharger Coolant Return Hose Clamp (1) @ Compressor Air Intake Turbocharger - Engage - Hose Clamp Replacement Guidelines - Spring Type
Turbocharger Coolant Return Hose Clamp (1) @ Water Outlet - Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Cooler Inlet Air Hose @ Turbocharger Assembly - Install
- Charge Air Cooler Inlet Air Hose Retainer Spring (1) - Engage
Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
Tube Clip (2) - Install [2x]
- Wiring Harness Retainer (1) - Install [3x]
Air Cleaner Outlet Rear Duct (1) - Install
Retainer Spring (4) - Engage
- Positive Crankcase Ventilation Oil Separator Hose (3) @ Air Cleaner Outlet Rear Duct - Install
- Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Wiring Harness Retainer (1) - Install
Air Cleaner Outlet Front Duct (1) - Install
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Air Cleaner Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Assembly (1) - Install
Air Cleaner Outlet Front Duct (2) @ Air Cleaner Assembly (3) - Install
- Air Cleaner Clamp (1) - Tighten - Fastener Specifications
Wiring Harness Retainer (2) - Install
- Electrical Connector (1) - Connect
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Filter Hose (1) @ Air Cleaner Assembly (2) - Install
Intake Air Duct (1) - Install
Intake Air Duct Retainer (1) - Install [2x]
Intake Manifold Cover (3) - Install
- Oil Filler Cap Seal (2) - Install
- Oil Filler Cap (1) - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716) , or Cooling System Draining and Filling (Static)
- Start the engine and check for leaks.