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Powertrain Control Module Initialization (08-030-06 REV.A)

Publication date: 2006-08-25
Reference number: 08-030-06 REV.A
Supersedes refnos: 08-030-06

POWERTRAIN CONTROL MODULE INITIALIZATION

POWERTRAIN CONTROL MODULE INITIALIZATION

TECHNICAL SERVICE BULLETIN

Reference Number(s): 08-030-06 REV.A, Date of Issue:  August 25, 2006
CHRYSLER: 2001 - 2004 (AN) Dakota; 2004 - 2007 (CS) Pacifica; 2007 (DC) Ram Cab & Chassis; 2001 - 2003 (DN) Durango; 2002 - 2007 (DR/DH/D1) Ram Truck; 2004 - 2007 (HB) Durango; 2007 (HG) Aspen; 1999 - 2000 (JA) Breeze/Cirrus/Stratus; 2007 (JK) Wrangler; 2001 - 2006 (JR) Sebring Convertible/Sebring Sedan/Stratus Sedan; 2007 (JS) Sebring; 1998 - 2000 (JX) Sebring Convertible; 2007 (KA) Nitro; 2002 - 2007 (KJ) Liberty; 1999 - 2004 (LH) 300M/Concorde/Intrepid/LHS; 2005 - 2007 (LX) 300/Charger/Magnum; 2007 (MK49) Compass; 2007 (MK74) Patriot; 2005 - 2007 (ND) Dakota; 2000 - 2005 (PL) Neon/SX 2.0; 2007 (PM) Caliber; 2001 - 2007 (PT) Chrysler PT Cruiser/Chrysler PT Cruiser Convertible; 2001 - 2007 (RS) Town & Country/Caravan/Voyager; 2001 - 2005 (ST) Sebring Coupe/Stratus Coupe; 1998 - 2006 (TJ) Wrangler; 2004 - 2006 (VA) Sprinter; 1999 - 2004 (WJ) Grand Cherokee; 2005 - 2007 (WK) Grand Cherokee; 1999 - 2001 (XJ) Cherokee; 2006 - 2007 (XK) Commander; 2005 - 2006 (ZB) Viper; 2004 - 2006 (ZH) Crossfire Coupe/Crossfire Roadster
GROUP: Electrical
Superceded Bulletin(s): 08-030-06, Date of Issue:  July 12, 2006
NOTE: THIS BULLETIN SUPERSEDES SERVICE BULLETINS 08-030-06, DATED JULY 12, 2006, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDES REVISED CROSSFIRE AND SPRINTER INITIALIZATION PROCEDURES.

SUBJECT

Powertrain Control Module Initialization

NOTE: The model years and vehicles above must be equipped (optional) with Sentry Key Theft Deterrent System (sales code GXX) for this bulletin to apply.

DISCUSSION

ALL LISTED VEHICLES EXCEPT SEBRING COUPE/STRATUS COUPE (ST), CROSSFIRE, AND SPRINTER.

When a Powertrain Control Module (PCM) is replaced on vehicles equipped with the Sentry Key(tm) Theft Deterrent System, it must be initialized to properly function with the anti-theft module. This is accomplished at a Chrysler Group Dealer by using the DRBIII(R) or StarSCAN(tm) Scan Tool to enter a PIN number.

When the PIN number is not available from the vehicle owner or a Chrysler Group Scan Tool(s) is not available this can be accomplished by writing the Vehicle Identification Number (VIN) into the PCM using an after-market scan tool with a "VIN Write Function". More information is available from the scan tool manufacturer or the Equipment & Tool Institute.

NOTE: After performing this procedure with an after-market scan tool on vehicles equipped with Chrysler Group's Next Generation Controller (NGC), Diagnostic Trouble Code (DTC) "P0633 - SKIM SECRET KEY DATA NOT STORED IN PCM" will be set. This DTC will not effect vehicle or system performance and cannot be erased.

SEBRING COUPE/STRATUS COUPE (ST)

Initializing the PCM on these vehicles requires the use of a DaimlerChrysler scan tool (DRBIII(R)), J1962 MMC Cable (Special Tool CH7010), and the BLUE  ST22 PCMCIA Diagnostic Card (Special Tool CH8425). This equipment is available for lease from DaimlerChrysler for short periods of time. To lease the DRBIII(R) call 1-800-801-5420. A credit card deposit will be required.

CROSSFIRE AND SPRINTER.

Initializing the PCM on these vehicles requires the use of a DaimlerChrysler scan tool (DRBIII(R)), Multiplexer cable box (Special Tool CH 9043), and the ORANGE  Crossfire PCMCIA card (Special Tool CH9044) or the GREEN  Sprinter PCMCIA card (Special Tool CH9087). This equipment is available for lease from DaimlerChrysler for short periods of time. To lease the DRBIII(R) call 1-800-801-5420. A credit card deposit will be required.

The DRBIII(R) will be shipped within 24 hours to your location by an overnight delivery service. When the DRBIII(R) is returned, your credit card will be charged the lease price.

2007 GRAND CHEROKEE w/ 3.0L TD/2005 - 2007 LIBERTY w/2.8L TD/2007 RAM TRUCK/RAM CAB CHASSIS w 6.7L TD AND 2004 - 2006 SPRINTER w 2.7L TD ENGINES

For the above models equipped with Turbo Diesel Engines, the fuel injector "Quantity Values" must be physically read from each injector and the values written to the ECU with an appropriate scan tool.

**PCM INITIALIZATION PROCEDURE CROSSFIRE/SPRINTER**

NOTE: Depending on the situation, there are two methods for initializing the PCM/ECM. Either Automatic Replacement or Service Replacement must be performed. Automatic Replacement uploads the data from the old controller and downloads data to the new controller when the part numbers are identical between the replacement and replaced controller. Service Replacement is used when part numbers are not identical or when the part number is not recognized by the DRBIII(R).

Automatic Replacement

  1. **Using the DRBIII(R) select: "1. DRBIII(R) Standalone"
  2. "1. 1998 - 2007 Diagnostics"
  3. Make the appropriate selection: "5. 2004 - 2006 Crossfire" or "6. 2002 - 2006 Sprinter"
  4. "1. System Select"
  5. "1. Engine"
  6. "9. Miscellaneous Functions"
    NOTE: For Sprinter only, injector classification must be recorded. Under Miscellaneous Functions, select "5. Injector Classification" then "2. Injector Modification" on the DRBIII(R) and record the information for all 5 cylinders.
  7. "1. Module Auto Replacement"
  8. Follow the DRBIII(R) "On Screen" prompts until "Module Replacement Successful" message is displayed.

Module Service Replacement

  1. **Using the DRBIII(R) select: "1. DRBIII(R) Standalone"
  2. "1. 1998 - 2007 Diagnostics"
  3. Make the appropriate selection: "5. 2004 - 2006 Crossfire" or "6. 2002 - 2006 Sprinter"
  4. "1. System Select"
  5. "1. Engine"
  6. "9. Miscellaneous Functions"
  7. "7. Read PCM Coding for Crossfire" OR "6 Read ECM Coding for Sprinter" and record all data.
    NOTE: Record all information shown on the PCM/ECM screen for future use. Additionally, for Sprinter only, injector classification must be recorded. Under Miscellaneous Functions, select "5. Injector Classification" then "2. Injector Modification" on the DRBIII(R) and record the information for all 5 cylinders.
  8. Install new controller using the procedures found in TechCONNECT.
  9. Using the DRBIII(R), repeat above steps  1 through  6 and select "2. Module Service Replacement".
  10. Follow the DRBIII(R) "On Screen" prompts until "Module Replacement Successful" message is displayed.
  11. Was the message "Module Replacement Successful" received? 
    1. Yes >> No Further Action is Required, Module has been successfully replaced.
    2. No >> proceed to the next Step #12.
  12. Open TechAUTHORITY. TechAUTHORITY is available on the internet, www.techauthority.com
  13. At the "Home" page, open the "Powertrain Control Module Initialization" link.
  14. Open the "Coding String Calculator for Sprinter & Crossfire Vehicles" link.
  15. Open the "Select Module" pull down menu and select "PCM".
  16. Select the appropriate "Transmission Type" button (Manual or Automatic).
  17. Carefully enter the 17 character VIN.
  18. Carefully enter the PCM p/n located on the new PCM.
  19. Select the "Calculate" button at the bottom of the window.
    NOTE: TechAUTHORITY will automatically populate the "Coding String", "SCN", and "CheckSum" information.
  20. Print the information from the technician's PC or accurately record the information.
  21. Using the DRBIII(R) select: "1. DRBIII(R) Standalone"
  22. "1. 1998 - 2007 Diagnostics"
  23. Make the appropriate selection: "5. 2004 - 2006 Crossfire" or "6. 2002 - 2006 Sprinter"
  24. "1. System Select"
  25. "1. Engine"
  26. "9. Miscellaneous Functions"
  27. "2. Module Service Replacement"
  28. Follow the on screen instructions and carefully  enter the "Coding String", "SCN", "CheckSum" and VIN information into the DRBIII(R)**
    NOTE: If one or more errors were made entering the data in step  28, the DRBIII(R) will display an error and ask that the data be checked and re-input as necessary.
  29. Follow the DRBIII(R) "On Screen" prompts until "Module Replacement Successful" message is displayed.

PCM INITIALIZATION PROCEDURE SEBRING COUPE/STRAUS COUPE (ST)

  1. Perform the "Registration Procedure" described in service bulletin 08-036-04 . This service bulletin, including the password, is available on the internet at: www.techauthority.com under the "Powertrain Control Module Initialization" link.

POLICY

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