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Home >> Chrysler >> 2004 >> PT Cruiser Base, Standard >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System & Starting System >> Generator >> Installation >> 2.4L Turbo
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2.4L Turbo

  1. Install generator through the axle shaft hole in wheel well.
  2. Put generator on upper t-bolt and loosen install the nut.
  3. Install the lower mounting bracket for the generator to the block and tighten bolts to 54 N.m (40 ft. lbs.).
  4. Loose install the lower pivot bolt for the generator.
  5. Install the B+ terminal nut and wire and tighten nut to 11.3 N.m (100 in. lbs.).
  6. Plug in the field circuit to the generator.
  7. Install the axle shaft assembly.
  8. Install the 2 bolts for the axle shaft bearing support and tighten bolts to 54.2 N.m (40 ft. lbs).
  9. Install the axle shaft into the steering knuckle.
  10. Install the lower control arm to the steering knuckle and install the bolt and tighten bolts to 94.9 N.m (70 ft. lbs.).
  11. Install the axle retaining nut and tighten nut to 244 N.m (180 ft. lbs.).
  12. Install and tension the generator belt, refer to COOLING SYSTEM MECHANICAL for more information.
  13. Tighten the accessory drive belt t-bolt and tighten nut to 54 N.m (40 ft. lbs.).
  14. Tighten the lower generator pivot bolt and tighten bolts to 54 N.m (40 ft. lbs.).
  15. Install the pencil strut.
  16. Install the generator heat shield.
  17. Install the lower heat shield bolt and tighter bolt to 54.2 N.m (40 ft. lbs.).
  18. Install the accessory drive splash shield.
  19. Install the right front wheel.
  20. Lower vehicle.
  21. Tighten nut to the upper adjustment bracket and tighten to 25 N.m (18 ft. lbs.).
  22. Install the 2 bolts to the heat shield on the generator and tighten bolts to 4.5 N.m (40 in. lbs.).
  23. Connect the negative battery cable.
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