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Removal - 1.6L

The PCM engine control strategy prevents reduced idle speeds until after the engine operates for 320 km (200 miles). If the PCM is replaced after 320 km (200 miles) of usage, update the mileage and vehicle identification number (VIN) in the new PCM. Use the DRBIII® scan tool to change the mileage and VIN in the PCM. If this step is not done a Diagnostic Trouble Code (DTC) may be set. Refer to the apropriate POWERTRAIN DIAGNOSTIC PROCEDURES and the DRBIII® scan tool.

The PCM attaches to a bracket which attaches to the dash panel welded brackets. See Fig 1.

Fig 1: PCM Location
GC0022875Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose. See Fig 2.
    Fig 2: Air Box Cover
    GC0021465Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the negative battery cable. See Fig 3.
    Fig 3: Negative Battery Cable
    GC0022876Courtesy of DAIMLERCHRYSLER CORP.
  3. Unlock the PCM connector by pulling on the tab on the end of the PCM connector. See Fig 4.
    Fig 4: Unlocking PCM Connector
    GC0022877Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove electrical connector from the PCM. See Fig 5.
    Fig 5: PCM Connector
    GC0022878Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove attaching nuts for PCM to bracket. See Fig 6.
  6. Lift PCM up to remove it from vehicle.
Fig 6: PCM Location
GC0022879Courtesy of DAIMLERCHRYSLER CORP.