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Powertrain Control Module: Description: Operation: Notes

The Powertrain Control Module (PCM) is a digital computer containing a microprocessor. See Fig 1. The PCM receives input signals from various switches and sensors referred to as Powertrain Control Module Inputs. Based on these inputs, the PCM adjusts various engine and vehicle operations through devices referred to as Powertrain Control Module Outputs.

Fig 1: NGC Controller
GC0032167Courtesy of DAIMLERCHRYSLER CORP.
NOTE: PCM Inputs:
  1. Air Conditioning Pressure Transducer
  2. ASD Relay
  3. Battery Voltage
  4. Brake Switch
  5. Camshaft Position Sensor
  6. Crankshaft Position Sensor
  7. Distance Sensor (from transmission control module)
  8. EGR Position Feedback (if equipped)
  9. Engine Coolant Temperature Sensor
  10. Heated Oxygen Sensors
  11. Ignition sense
  12. Inlet Air Temperature Sensor
  13. Knock Sensor
  14. Leak Detection Pump Feedback
  15. Manifold Absolute Pressure (MAP) Sensor
  16. Park/Neutral (from trans range sensor)
  17. PCI Bus
  18. Power Steering Pressure Switch
  19. Proportional Purge Sense
  20. SCI Receive
  21. Speed Control
  22. Throttle Position Sensor
  23. Transmission Control Relay (Switched B+)
  24. Transmission Pressure Switches
  25. Transmission Temperature Sensor
  26. Transmission Input Shaft Speed Sensor
  27. Transmission Output Shaft Speed Sensor
  28. Vehicle Speed
NOTE: PCM Outputs:
  1. Air Conditioning Clutch Relay
  2. Automatic Shut Down (ASD) and Fuel Pump Relays
  3. Data Link Connector (PCI and SCI Transmit)
  4. Double Start Override
  5. EGR Solenoid (if equipped)
  6. Fuel Injectors
  7. Generator Field
  8. High Speed Fan Relay
  9. Idle Air Control Motor
  10. Ignition Coils
  11. Leak Detection Pump
  12. Natural Vacuum Leak Detection
  13. Low Speed Fan Relay
  14. MTV Actuator
  15. Proportional Purge Solenoid
  16. SRV Valve
  17. Speed Control Relay
  18. Speed Control Vent Relay
  19. Speed Control Vacuum Relay
  20. Torque Reduction Request
  21. Transmission Control Relay
  22. Transmission Solenoids
  23. 5 Volt Output

Based on inputs it receives, the powertrain control module (PCM) adjusts fuel injector pulse width, idle speed, ignition timing and canister purge operation and EGR if equipped. The PCM regulates the cooling fans, air conditioning and speed control systems. The PCM changes generator charge rate by adjusting the generator field.

The PCM adjusts injector pulse width (air-fuel ratio) based on the following inputs.

  1. Manifold Absolute Pressure
  2. Engine Speed (crankshaft position sensor)
  3. Battery Voltage
  4. Inlet Air Temperature Sensor
  5. Engine Coolant Temperature
  6. Exhaust Gas Oxygen Content (heated oxygen sensors)
  7. Throttle Position

The PCM adjusts engine idle speed through the idle air control motor based on the following inputs.

  1. Brake Switch
  2. Engine Coolant Temperature
  3. Engine Speed (crankshaft position sensor)
  4. Park/Neutral
  5. Transaxle Gear Engagement
  6. Throttle Position
  7. Vehicle Speed (from Transmission Control Module)

The PCM adjusts ignition timing based on the following inputs.

  1. Inlet Air Temperature
  2. Engine Coolant Temperature
  3. Engine Speed (crankshaft position sensor)
  4. Knock Sensor
  5. Manifold Absolute Pressure
  6. Park/Neutral (from trans range sensor)
  7. Transaxle Gear Engagement
  8. Throttle Position

The automatic shut down (ASD) and fuel pump relays are mounted externally, but turned on and off by the powertrain control module.

The camshaft and crankshaft signals are sent to the powertrain control module. If the PCM does not receive both signals within approximately one second of engine cranking, it deactivates the ASD and fuel pump relays. When these relays are deactivated, power is shut off to the fuel injectors, ignition coils, fuel pump and the heating element in each oxygen sensor.

The PCM contains a voltage converter that changes battery voltage to a regulated 5.0 volts. The 5.0 volts power the camshaft position sensor and crankshaft position sensor. The PCM also provides a regulated 5.0 volts supply for the, manifold absolute pressure sensor, throttle position sensor and EGR (if equipped).

The PCM engine control strategy prevents reduced idle speeds until after the engine operates for 320 km (200 miles). If the PCM is replaced after 320 km (200 miles) of usage, update the mileage in new PCM. Use the scan tool to change the mileage in the PCM. Refer to POWERTRAIN DIAGNOSTIC PROCEDURES and the scan tool. If equipped with SKIM, must use SKIM function to program VIN number in new PCM.