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Charging System (Service Information): Generator: Installation: 3.5L

Fig 1: Generator 3.5L
GC0080020Courtesy of CHRYSLER LLC
NOTE: Position generator, bracket and all bolts to engine compartment. Hand tightening all fasteners. Then torque all fasteners to specifications.
  1. Position generator (1) to engine and loosely install lower mounting bolts (2).
  2. Position generator bracket (4) and loosely install bracket bolt (3) and upper generator mounting bolt (2).
  3. Tighten generator mounting bolts (2) to 65 N.m (48 ft. lbs.). Tighten generator bracket bolt (3) to 54 N.m (40 ft. lbs.).
    Fig 2: Alternator Electrical Connection
    GC0080018Courtesy of CHRYSLER LLC
  4. Connect field wire connector (4) into generator.
  5. Install B+ terminal (1) and nut (2) to generator mounting stud. Tighten nut to 13 N.m (115 in. lbs.)
  6. Snap plastic protective cover (3) to B+ terminal.
    Fig 3: Bolt, Right Crossmember, And Transmission Cooler Line
    GC0080021Courtesy of CHRYSLER LLC
  7. Position transmission cooler line (2) and install transmission cooler line clamp bolt (1) to right crossmember (3).
  8. Install middle splash shield.
  9. Lower vehicle.
    CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat.
  10. Install drive belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
  11. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).