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Charging System (Service Information): Generator: Installation: 2.0L/2.4L

Fig 1: Removing/Installing Generator
GC0082363Courtesy of CHRYSLER LLC
  1. Move the A/C compressor to the side to install the generator.
    Fig 2: ROTATE GENERATOR
    GC0082362Courtesy of CHRYSLER LLC
  2. Rotate the generator and set it in place.
    Fig 3: BATTERY STUD LOCATION
    GC0084005Courtesy of CHRYSLER LLC
  3. Make sure the battery terminal (1) is in front of the A/C line (2).
    Fig 4: LOWER MOUNTING BOLT LOOSE
    GC0084001Courtesy of CHRYSLER LLC
  4. Loosely install the lower mounting bolt.
    Fig 5: UPPER MOUNTING BOLT
    GC0084004Courtesy of CHRYSLER LLC
  5. Loosely install the upper mounting bolt.
  6. Tighten the bolts to 54 N.m (40 ft. lbs.).
    Fig 6: BATTERY CABLE CONNECTION
    GC0084003Courtesy of CHRYSLER LLC
  7. Install the B+ terminal nut and wire and tighten to 10 N.m (88.5 in. lbs.).
    Fig 7: FIELD CONNECTION
    GC0084002Courtesy of CHRYSLER LLC
  8. Plug in the field circuit to the generator.
    Fig 8: IDLER PULLEY REMOVAL/INSTALL
    GC0082361Courtesy of CHRYSLER LLC
  9. Install idler pulley and tighten the bolt.
  10. Install the serpentine belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation
  11. Install the splash shield.
    Fig 9: LOWER AIR DAM
    GC0082359Courtesy of CHRYSLER LLC
  12. Install the lower air dam.
  13. Lower the vehicle.
  14. Connect the negative battery cable.