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Radiator, Engine Cooling: Removal: 5.7L/6.4L

GC0148444Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect negative battery cable.
  2. Remove the air intake assembly. Refer to REMOVAL .
  3. Drain cooling system. Refer to DRAINING  .
  4. Remove upper radiator hose.
  5. Raise vehicle.
    GC0144481Courtesy of CHRYSLER GROUP, LLC
  6. Remove the lower engine cover.
    GC0095212Courtesy of CHRYSLER GROUP, LLC
    1 - LOWER RADIATOR HOSE
    2 - RADIATOR FAN ASSEMBLY
  7. Remove lower radiator hose (1).
    GC0144486Courtesy of CHRYSLER GROUP, LLC
  8. Remove radiator fan assembly (3). Refer to FAN, COOLING, REMOVAL .
    GC0144594Courtesy of CHRYSLER GROUP, LLC
  9. Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL .
  10. Lower vehicle.
    GC0144642Courtesy of CHRYSLER GROUP, LLC
  11. Remove the air deflectors (1).
    GC0144643Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Bolts are installed with threadlocker. Use hand tools to remove the upper radiator mounting bolts.

  12. Remove upper radiator mounting brackets bolts (3).
  13. Remove the upper radiator brackets (1) from the radiator supports (2)
    GC0144644Courtesy of CHRYSLER GROUP, LLC
  14. Remove the lower condenser mounting bolts.
  15. Remove the support bolt (2) located between the cooler lines.
  16. Using a suitable hanger. Support the condenser and remove the right side upper mounting bolt.
    GC0144656Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    To aid in removal. The upper shroud cover must be removed before the radiator. Leaving the cover on may cause the radiator to become jammed against the upper core support.

  17. Carefully remove the upper shroud cover (2) by using a pick (3) to pull the cover retaining hole away from the clip (1) along the edge.
  18. Tilt radiator toward engine for clearance from condenser.
  19. Raise vehicle.
    GC0144487Courtesy of CHRYSLER GROUP, LLC
  20. Using a suitable jack. Remove the lower radiator core support bolts (1).
  21. Using care not to damage condenser or radiator fins. Lower the core support with the radiator.
  22. Remove the radiator from the core support.