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Fuel Pump Module: Installation

  1. Wipe seal area of tank clean and place a new seal in position in the tank opening.
  2. Position fuel pump in the tank. Make sure the alignment tab on the underside of the fuel pump module flange sits in the notch on the fuel tank (Fig 1).
    Fig 1: Locating Alignment Tab On Fuel Pump Module
    G03538319Courtesy of DAIMLERCHRYSLER CORP.
  3. Position the locknut over the fuel pump module.
  4. Tighten the locknut using Special Tool 6856 to 55 N.m (40.5 ft. lbs.) (Figure).
    CAUTION: Over tightening the pump lock ring may result in a leak.
  5. Install fuel tank, refer to FUEL TANK .
  6. Lower vehicle.
  7. Fill fuel tank. Check for leaks.