Diagnostic Test

1/2 OXYGEN SENSOR HEATER CONTROL OPERATION
NOTE:
Allow the sensor to cool to ambient temperature before continuing. The voltage should stabilize between 4.6 and 5.0 volts.
1. Turn the ignition on.
2. With a scan tool, perform the 1/2 O2 Sensor Heater Test.
3. With the scan tool, monitor the 1/2 Oxygen Sensor voltage for at least 2 minutes.
  Does the voltage stay above 4.5 volts?
  
  Yes
  - Go To 2.
  No
  - Perform the CHECKING FOR AN INTERMITTENT DTC diagnostic procedure. Refer to CHECKING FOR AN INTERMITTENT DTC .
1/2 OXYGEN SENSOR

Fig 1: Measuring Resistance Of O2 Sensor Heater Element Across Oxygen Sensor Connector Between Heater Control Terminal And Ground Terminal
Courtesy of CHRYSLER GROUP, LLC
1. Turn the ignition off.
  NOTE:
  Allow the sensor to cool to ambient temperature before continuing. The voltage should stabilize between 4.6 and 5.0 volts.
2. Disconnect the 1/2 Oxygen Sensor harness connector.
3. Measure the resistance of the O2 sensor heater element across the 1/2 Oxygen Sensor connector between the heater control terminal and the ground terminal.
  NOTE:
  The resistance of the heater element will vary according to temperature and should be measured at 70° F (21.1° C).
  
  Is the resistance between 2.0 and 30.0 ohms?
  
  Yes
  - Go To 3.
  No
  - Replace the 1/2 Oxygen Sensor in accordance with the Service Information.
  - Perform the PCM VERIFICATION TEST. Refer to PCM VERIFICATION TEST .
(K299) O2 1/2 HEATER CONTROL CIRCUIT OPEN OR HIGH RESISTANCE

Fig 2: Checking O2 Sensor Heater Control Circuit For Open Or High Resistance
Courtesy of CHRYSLER GROUP, LLC
1. Disconnect the C3 Powertrain Control Module (PCM) harness connector.
  CAUTION:
  Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals, resulting in poor terminal to pin connection. Install the PCM Pinout Box (special tool #8815A, Kit, NGC, 38 Position) to perform diagnosis.
2. Measure the resistance of the (K299) O2 1/2 Heater Control circuit between the 1/2 Oxygen Sensor harness connector and the appropriate terminal of special tool (special tool #8815A, Kit, NGC, 38 Position).
  Is the resistance below 0.5 ohms?
  
  Yes
  - Go To 4.
  No
  - Repair the excessive resistance in the (K299) O2 1/2 Heater Control circuit.
  - Perform the PCM VERIFICATION TEST. Refer to PCM VERIFICATION TEST .
(Z904) GROUND CIRCUIT OPEN OR HIGH RESISTANCE

Fig 3: Checking O2 Sensor Heater Ground Circuit For Open Or Excessive Resistance
Courtesy of CHRYSLER GROUP, LLC
1. Using a 12 volt test light connected to 12 volts, check the (Z904) Ground circuit in the 1/2 Oxygen Sensor harness connector.
  NOTE:
  The test light should be illuminated and bright. Compare the brightness to that of a direct connection to the battery.
  
  Is the test light illuminated and bright?
  
  Yes
  - Go To 5.
  No
  - Repair the excessive resistance in the (Z904) Ground circuit.
  - Perform the PCM VERIFICATION TEST. Refer to PCM VERIFICATION TEST .
POWERTRAIN CONTROL MODULE (PCM)
1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the 1/2 Oxygen Sensor and the Powertrain Control Module (PCM).
2. Look for any chafed, pierced, pinched, or partially broken wires.
3. Look for broken, bent, pushed out or corroded terminals.
4. Refer to any Technical Service Bulletins that may apply.
  Were any problems found?
  
  Yes
  - Repair as necessary.
  - Perform the PCM VERIFICATION TEST. Refer to PCM VERIFICATION TEST .
  No
  - Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information.
  - Perform the PCM VERIFICATION TEST. Refer to PCM VERIFICATION TEST .