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Installation (2.9L Engine)
- Apply sealing compound to joining surfaces. Place intake manifold gasket into position. Ensure that tab on right bank cylinder head gasket fits into cut-out of manifold gasket. Apply sealing compound to attaching bolt bosses on intake manifold. Install intake manifold and tighten bolts in sequence. See Fig 1
.
- Install distributor so rotor and housing are in same position as marked during removal. Install distributor hold-down clamp and attaching bolt. Install rocker arm covers.
- Install distributor cap. Coat inside of each spark plug wire connector with silicone grease with a small screwdriver, and install wires. Connect distributor wiring harness.
- Install upper intake manifold assembly. Connect vacuum hoses and electrical leads disconnected during removal. Install and adjust throttle linkage.
- Connect hoses to radiator and by-pass hose from thermostat housing rear cover to intake manifold. Refill and bleed cooling system. Connect negative battery cable. Check ignition timing and engine idle speed. Check engine for leaks.