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Pinpoint Test M: THF A/C Is Always On

WARNING: This page is about a different car, the 2005 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. M1 CARRY OUT THE PCM AND DATC MODULE SELF-TESTS 
    • Enter the following diagnostic mode on the scan tool: PCM Self Test.
    • Key in ON position.
    • Carry out the PCM self-test. Record any DTCs.
    • Carry out the DATC module self-test and retrieve continuous DTCs. Refer to CLIMATE CONTROL SYSTEM  under Diagnosis and Testing in this article. Record the DTCs displayed, if any.
    • Are any PCM or DATC DTCs displayed? 
  2. M2 CHECK DATC BUTTONS 
    • With the engine running, toggle between DATC OFF button and the A/C button.
    • DOES the A/C indicator light turn on when the A/C button is pushed, and off when the OFF button is pushed? 
    • Yes  : GO to  M3.
    • No  : INSTALL a new DATC module. TEST the system for normal operation.
  3. M3 CHECK PCM PID ACCS 
    • Enter the following diagnostic mode on the scan tool: PCM PID ACCS.
    • Key in ON position.
    • Push the DATC OFF button, then push the A/C button.
    • Does the A/C indicator light turn off and on and the PCM PID ACCS continue to read ON? 
    • Yes  : RERUN the Data Link Diagnostic Test.
    • No  : GO to  M4.
  4. M4 CHECK PID WACF WITH THE A/C OFF 
    • Key in ON position.
    • Push the DATC OFF button.
    • Enter the following diagnostic mode on the scan tool: PCM PID WACF.
    • Does PCM PID WACF read YES? 
    • Yes  : REPAIR circuit 91S-FA79 (BK/OG) for a short to ground. TEST the system for normal operation.
    • No  : GO to  M5.
  5. M5 CHECK FOR POWER ALWAYS ON CIRCUIT 15S-FA6 (GN/YE) 
    • Key in OFF position.
    • Disconnect: A/C Clutch C100.
    • Key in ON position.
    • Make sure the DATC is in the OFF position.
    • Measure the voltage between A/C clutch field coil C100-2, circuit 15S-FA6 (GN/YE), harness side and ground.
      Fig 1: Measuring The Voltage Between A/C Clutch Field Coil C100-2, Circuit 15S-FA6 (GN/YE), Harness Side And Ground
      G03998075Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes  : GO to  M7.
    • No  : GO to  M6.
  6. M6 CHECK THE CLUTCH AIR GAP 
    • Measure the A/C compressor clutch air gap at three equally spaced locations between the clutch hub and the A/C compressor clutch pulley.
    • Is the A/C compressor clutch air gap greater than 0.75 mm (0.030 in)? 
    • Yes  : ADJUST the A/C compressor clutch field coil. TEST the system for normal operation.
    • No  : INSTALL a new A/C compressor clutch field coil. TEST the system for normal operation.
  7. M7 CHECK CIRCUIT 15-FA6 (GN/YE) FOR A SHORT TO VOLTAGE 
    • Key in OFF position.
    • Disconnect: A/C Clutch Relay.
    • Key in ON position.
    • With the engine running, measure the voltage between A/C clutch field coil C100-2, circuit 15S-FA6 (GN/YE), harness side and ground.
      Fig 2: Measuring The Voltage Between A/C Clutch Field Coil C100-2, Circuit 15S-FA6 (GN/YE), Harness Side And Ground
      G03998075Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes  : REPAIR circuit 15S-FA6 (GN/YE) for a short to voltage. TEST the system for normal operation.
    • No  : INSTALL a new A/C clutch relay. TEST the system for normal operation.