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Frame Reinforcement

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The frame must be straightened before any reinforcing can be started. For additional information, refer to FRAME STRAIGHTENING .
  1. After a bent frame member has been straightened, inspect the frame member closely for cracks. If any cracks show, the frame member should be reinforced or installed new.

    Reinforcements should be made from angle or flat stock of the same material and thickness as the frame member being reinforced, and should extend to either side of the crack.

    Ideally, the reinforcement should be cut from the corresponding area of a similar frame.

    Fig 1: Inspecting Frame Member Closely For Cracks
    G03966757Courtesy of FORD MOTOR CO.