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Piston - Selection

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Selecting A Piston Size Based On Cylinder Bore
    G03462006Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into three categories within each size range based on their relative position within the range. A paint spot on the new pistons indicates the position within the size range.
    Fig 2: Choosing Piston With Correct Paint
    G03462007Courtesy of FORD MOTOR CO.
  3. Choose the piston with the correct paint color.