LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2003 >> Windstar Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 223 (Engine-3.9L) >> Assembly >> Engine >> Items 2-7: Cylinder Head Assembly Note
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Items 2-7: Cylinder Head Assembly Note

WARNING: This page is about a different car, the 2003 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the knock sensors.
    Fig 1: Installing Knock Sensors
    G01286456Courtesy of FORD MOTOR CO.
  2. Position the cylinder heads.
    • Install new gaskets.
    Fig 2: Installing Gaskets
    G01286457Courtesy of FORD MOTOR CO.
  3. NOTE: The cylinder head bolts are a torque-to-yield design and must not be reused. Always use new bolts.
    Fig 3: Identifying Cylinder Head Bolts Tightening Sequence
    G01286458Courtesy of FORD MOTOR CO.
  4. Install and tighten the RH head bolts in six stages in the sequence shown.
    • Stage 1: Tighten bolts 1 through 10 to 20 Nm (15 lb-ft).
    • Stage 2: Tighten bolts 1 through 10 to 35 Nm (26 lb-ft).
    • Stage 3: Tighten bolts 1 through 10 to 45 Nm (33 lb-ft) and an additional 90 degrees.
    • Stage 4: Tighten bolts 1 through 10 an additional 90 degrees.
    • Stage 5: Tighten bolts 11 and 12 to 20 Nm (15 lb-ft).
    • Stage 6: Tighten bolts 11 and 12 an additional 90 degrees.
  5. Install and tighten the bolts in two stages.
    1. Tighten to 20 Nm (15 lb-ft).
    2. Tighten an additional 90 degrees.
    Fig 4: Identifying Bolts
    G01286459Courtesy of FORD MOTOR CO.
  6. Install and tighten the LH head bolts in six stages in the sequence shown.
    • Stage 1: Tighten bolts 1 through 10 to 20 Nm (15 lb-ft).
    • Stage 2: Tighten bolts 1 through 10 to 35 Nm (26 lb-ft).
    • Stage 3: Tighten bolts 1 through 10 to 45 Nm (33 lb-ft) and an additional 90 degrees.
    • Stage 4: Tighten bolts 1 through 10 an additional 90 degrees.
    • Stage 5: Tighten bolts 11 and 12 to 20 Nm (15 lb-ft).
    • Stage 6: Tighten bolts 11 and 12 an additional 90 degrees.
    Fig 5: Identifying LH Head Bolts Tightening Sequence
    G01286460Courtesy of FORD MOTOR CO.
  7. Install and tighten the bolts in two stages.
    1. Tighten to 20 Nm (15 lb-ft).
    2. Tighten an additional 90 degrees.
    Fig 6: Identifying Bolts
    G01286461Courtesy of FORD MOTOR CO.