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Pinpoint Test B: No Communication With The 4WD Control Module

  1. B1 CHECK CIRCUITS 1002 (BK/PK), 640 (RD/YE) AND 33a (WH/PK) FOR VOLTAGE 
    • Key in OFF position.
    • Disconnect: 4WD Control Module C281a.
    • Disconnect: 4WD Control Module C281b.
    • Key in ON position.
    • Measure the voltage between 4WD control module C281a, pin 5, circuit 640 (RD/YE) and ground; 4WD control module C281a, pin 6, circuit 1002 (BK/PK) and ground; 4WD control module C281b, pin 8, circuit 33a (WH/PK) (pick-up only) and ground.
      Fig 1: Checking Circuits 1002 (BK/PK), 640 (RD/YE) And 33A (WH/PK) For Voltage (1 Of 2)
      G03909528Courtesy of FORD MOTOR CO.
      Fig 2: Checking Circuits 1002 (BK/PK), 640 (RD/YE) And 33A (WH/PK) For Voltage (2 Of 2)
      G03909529Courtesy of FORD MOTOR CO.
    • Are the voltages greater than 10 volts? 
    • Yes  : GO to B2.
    • No  : REPAIR the circuits as necessary. TEST the system for normal operation.
  2. B2 CHECK CIRCUIT 57 (BK) FOR OPEN 
    • Measure the resistance between 4WD control module C281a pin 3, circuit 57 (BK), harness side and ground.
      Fig 3: Measuring Resistance Between 4WD Control Module C281A Pin 3, Circuit 57 (BK), Harness Side And Ground
      G03909530Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 
    • Yes  : CHECK the module communication network. refer to MODULE COMMUNICATIONS NETWORK .
    • No  : REPAIR the circuit. TEST the system for normal operation.