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Exhaust System - Exploded View

NOTE: 5.4L Shown, 4.6L and 6.8L similar.
Fig 1: Exploded View Of Exhaust System - Gasoline Van/Wagon With Torque Specifications
GF0012507Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5F250 Exhaust Y-pipe
2 5A281 Torca® clamp
3 5A212 Exhaust intermediate pipe
4 5A281 Torca® clamp
5 5230 Muffler and tailpipe assembly
6 W705374 Exhaust manifold stud
7 W712670 Exhaust manifold stud
8 W705443 Exhaust manifold-to-exhaust Y-pipe nut
9 W705443 Exhaust manifold-to-exhaust Y-pipe nut
10 9F472 Heated oxygen sensors (2 required)
11 W705374 Exhaust manifold stud
12 W712670 Exhaust manifold stud
13 W705443 Exhaust manifold-to-exhaust Y-pipe nut
14 W705443 Exhaust manifold-to-exhaust Y-pipe nut
15 9G444 Catalyst monitor sensors (2 required)
NOTE: 5.4L shown, 6.8L similar.
Fig 2: Exploded View Of Exhaust System - Gasoline Stripped Chassis With Torque Specifications
GF0012508Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5246 Exhaust Y-pipe
2 W705443 Exhaust Y-pipe-to-catalytic converter nuts (3 required)
3 5D217 Exhaust Y-pipe-to-catalytic converter support bracket
4 5C226 Exhaust Y-pipe-to-converter gasket
5 5E212 Catalytic converter
6 5A281 Torca® clamp
7 5230 Muffler and tailpipe assembly
8 5A281 Torca® clamp
9 5202 Tailpipe extension (if equipped)
10 W705374 Exhaust manifold-to-exhaust Y-pipe stud
11 W712670 Exhaust manifold-to-exhaust Y-pipe stud
12 W705443 Exhaust manifold-to-exhaust Y-pipe nut
13 W705443 Exhaust manifold-to-exhaust Y-pipe nut
14 9F472 Heated oxygen sensor
15 W705374 Exhaust manifold-to-exhaust Y-pipe stud
16 W712670 Exhaust manifold-to-exhaust Y-pipe stud
17 W705443 Exhaust manifold-to-exhaust Y-pipe nut
18 W705443 Exhaust manifold-to-exhaust Y-pipe nut
19 9F472 Heated oxygen sensor
20 9G444 Catalyst monitor sensor
21 5A281 Torca® clamp
22 5A212 Extension pipe (158-inch wheelbase)
23 5A281 Torca® clamp
24 5A212 Extension pipe (176-inch wheelbase)
Fig 3: Exploded View Of Exhaust System - Diesel With Torque Specifications
GF0012509Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5A281 Torca® clamp
2 - Exhaust system hanger isolator (2 required) (part of 5A242)
3 N620482 Exhaust system hanger retaining nut (6 required)
4 5A242 Exhaust system hanger (2 required)
5 - Exhaust system hanger isolator (2 required) (part of 5A246)
6 5A246 Exhaust system hanger
7 390657 Exhaust system hanger retaining bolt
8 5261 Exhaust system hanger
9 5230 Muffler and tailpipe assembly
10 5A281 Torca® clamp
11 5A212 Extension pipe (158-inch wheelbase)
12 5A281 Torca® clamp
13 5A212 Extension pipe (176-inch wheelbase)
14 5A281 Torca® clamp
15 5202 Tailpipe extension (if equipped)
16 N620482 Exhaust downpipe-to-converter nut (2 required)
17 5E212 Catalytic converter
18 5A231 Turbocharger-to-exhaust downpipe clamp
19 6N646 Exhaust downpipe
  1. For additional information, refer to the following procedures.