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Exhaust Manifold - RH: Installation

  1. Position a new exhaust manifold gasket and install the exhaust manifold and 6 bolts.
    • Tighten in the sequence shown, in 2 stages:
      • Stage 1: Tighten to 10 Nm (89 lb-in).
      • Stage 2: Tighten to 22 Nm (16 lb-ft).
    2. Fig 1: Identifying Tightening Sequence Of Exhaust Manifold Bolts
    GF0019577Courtesy of FORD MOTOR CO.
  2. Install the 2 dual converter Y-pipe to exhaust manifold bolts.
    • Tighten to 40 Nm (30 lb-ft).
  3. Install the exhaust manifold heat shield and 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
  4. Connect the HO2S electrical connector.
  5. Install the exhaust manifold to EGR valve tube. For additional information, refer to ENGINE EMISSION CONTROL article.
  6. Install the RH cowl extension panel and the 3 screws.
  7. Install the clip on the RH cowl extension panel.
  8. Install the RH cowl panel grille and the 3 retaining clips.
  9. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
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