Alternator: Service and Repair

GENERATOR

Part 1:

Part 2:

Removal and Installation
1. Disconnect the battery.
2. Remove the nut and the engine cover.
- To install, tighten to 10 Nm (89 lb-in).

3. Rotate the accessory drive belt tensioner clockwise and position the accessory drive belt aside.
4. Disconnect the generator electrical connector.
5. Position the protective boot aside, remove the nut and position the generator B+ terminal aside.
- To install, tighten to 8 Nm (71 lb-in) (base vehicle).
- To install, tighten to 12 Nm (9 lb-ft) (police interceptor/long wheel base [LWB] taxi).

6. Remove the battery cable harness locator from the generator bracket.
7. Remove the 4 bolts and the generator bracket.
- To install, tighten to 10 Nm (89 lb-in).

8. Remove the 2 bolts and the generator.
- To install, tighten to 25 Nm (18 lb-ft).

9. If necessary, remove the cap, nut and the radial adapter.
- To install, tighten to 10 Nm (89 lb-in).

10. To install, reverse the removal procedure.