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Home >> Ford >> 2012 >> Fusion S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Engine Mechanical - 3.5L) >> In-Vehicle Repair >> Lower Intake Manifold >> Installation
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Lower Intake Manifold: Installation

WARNING: This page is about a different variant/trim than selected.
    NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  1. Using new intake manifold and thermostat housing gaskets, install the lower intake manifold and the 10 bolts.
    • Tighten in the sequence shown in illustration to 10 Nm (89 lb-in).
      Fig 1: Identifying Lower Intake Manifold Bolts Tightening Sequence
      G08020627Courtesy of FORD MOTOR CO.
  2. Install the 2 thermostat housing-to-lower intake manifold bolts.
    • Tighten to 10 Nm (89 lb-in).
  3. Install the fuel rail. For additional information, refer to FUEL CHARGING AND CONTROLS - 3.5L .
  4. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .